BiancoRoyal / node-red-contrib-modbus

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When trying to read several registers I get error: "fsm failed state after sending" #493

Closed Kaiteki666 closed 1 week ago

Kaiteki666 commented 2 months ago

Which node-red-contrib-modbus version are you using?

5.30.0

What happened?

Until a certain moment, node-red worked normally, without errors or complaints, reading a maximum of 27 registers at once, after some time of continuous operation, without touching node-red at all, the following problem arose:

When trying to read several registers at once, I get the error "fsm failed state after sending" and after that "Error: Timed out". Also less often, but it happens that an error occurs when trying to read 1 register at a time, the reasons are unknown. I try to read the registers with Modbus Read and Modbus Sequencer nodes, their behavior is identical, it all depends on the number of registers. When I read one register everything can be fine and after a few tries I can also get an error. After restarting node-red, when I try to read 10 registers at a time, the error does not occur for a while, but at some point it appears again and does not go away until I restart node-red. I can't read more than 10 registers at a time, I immediately get an error. I tried changing the node-red version from older to newer, but that didn't help. Node-red is running on an Orange pi 3LTS board, restarting the board did nothing.

Here's the output I got when running node-red in debug mode with DEBUG=contribModbus*,modbus-serial node-red -v :

1. Here is the output just after starting node-red: Welcome to Node-RED

12 Sep 16:22:40 - [info] Node-RED version: v3.1.3 12 Sep 16:22:40 - [info] Node.js version: v18.19.0 12 Sep 16:22:40 - [info] Linux 6.1.63-current-sunxi64 arm64 LE 12 Sep 16:22:42 - [info] Loading palette nodes 12 Sep 16:22:47 - [info] Dashboard version 3.6.2 started at /ui 12 Sep 16:22:48 - [info] Settings file : /root/.node-red/settings.js 12 Sep 16:22:48 - [info] Context store : 'memoryOnly' [module=memory] 12 Sep 16:22:48 - [info] Context store : 'file' [module=localfilesystem] 12 Sep 16:22:49 - [info] User directory : /root/.node-red 12 Sep 16:22:49 - [warn] Projects disabled : editorTheme.projects.enabled=false 12 Sep 16:22:49 - [info] Flows file : /root/.node-red/flows.json 12 Sep 16:22:49 - [info] Server now running at http://127.0.0.1:1880/ 12 Sep 16:22:49 - [warn] Using unencrypted credentials 12 Sep 16:22:49 - [info] Starting flows contribModbus:queue:core queue serial lock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +0ms contribModbus:core:client Client -> new +0ms contribModbus:core:client Client -> initialized +1ms 12 Sep 16:22:49 - [warn] [modbus-read:545ad5d163805081] Read -> open node 545ad5d163805081 address: 0 contribModbus:core:client Client -> new +10ms contribModbus:core:client Client -> init +2ms 12 Sep 16:22:49 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm init state after new Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 12 Sep 16:22:49 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> first fsm init in 500 ms Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +14ms contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms 12 Sep 16:22:49 - [warn] [modbus-flex-sequencer:b69c1bbc1dbeb2b4] Flex-Sequencer -> initialize input delay timer node b69c1bbc1dbeb2b4 contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +4ms contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms 12 Sep 16:22:49 - [warn] [modbus-flex-sequencer:5627e60862f79b54] Flex-Sequencer -> initialize input delay timer node 5627e60862f79b54 12 Sep 16:22:49 - [warn] [modbus-read:80d0ec0fab64436e] Read -> open node 80d0ec0fab64436e address: 0 contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +6ms contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms 12 Sep 16:22:49 - [warn] [modbus-read:1d6b652aeb2ba950] Read -> open node 1d6b652aeb2ba950 address: 0 contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +5ms contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +4ms contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms 12 Sep 16:22:49 - [warn] [modbus-flex-sequencer:26d5497fbef3890c] Flex-Sequencer -> initialize input delay timer node 26d5497fbef3890c 12 Sep 16:22:49 - [info] Started flows contribModbus:core:client Client -> RTU buffered port serial Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +470ms contribModbus:core:client Client -> opened Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +19ms contribModbus:queue:core queue serial unlock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +544ms contribModbus:core:client Client -> time to open Unit 1 Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +103ms modbus-serial modbus connection opened +0ms contribModbus:core:client Client -> connected Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2ms 12 Sep 16:22:50 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm connected after state opened Get More About It By Logging Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 contribModbus:queue:core queue serial unlock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +106ms 12 Sep 16:22:50 - [warn] [modbus-read:545ad5d163805081] Read -> startIntervalReading node 545ad5d163805081 address: 0 12 Sep 16:22:50 - [warn] [modbus-read:80d0ec0fab64436e] Read -> startIntervalReading node 80d0ec0fab64436e address: 0 12 Sep 16:22:50 - [warn] [modbus-read:1d6b652aeb2ba950] Read -> startIntervalReading node 1d6b652aeb2ba950 address: 0

2. In this part, I use the Modbus Read node to read one register, the reading was successful, no errors were received

contribModbus:core:client Client -> {"info":"will push to Queue by Unit-Id","message":{"unitid":"1","fc":3,"address":"0","quantity":"1","messageId":"66e2eb7d0bb57df8b0f276e5"},"unitId":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1m contribModbus:core:client Client -> {"info":"pushed to Queue by Unit-Id","message":{"unitid":"1","fc":3,"address":"0","quantity":"1","messageId":"66e2eb7d0bb57df8b0f276e5"},"unitId":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +3ms contribModbus:core:client Client -> {"info":"queued read msg","message":{"unitid":"1","fc":3,"address":"0","quantity":"1","messageId":"66e2eb7d0bb57df8b0f276e5"},"state":"connected","queueLength":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +39ms contribModbus:core:client Client -> queueing Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2ms contribModbus:queue:core queue serial lock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +1m contribModbus:core:client Client -> sending Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2ms contribModbus:queue:core sequential de-queue command +203ms contribModbus:core:client Client -> {"type":"sequential dequeue command","unitId":1,"isValidUnitId":true,"sendingAllowed":true,"serialSendingAllowed":false} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +203ms contribModbus:core:client Client -> {"type":"send queue data to Modbus","unitId":1,"queueLength":1,"sendingAllowed":true,"serialSendingAllowed":false} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms contribModbus:core:client Client -> {"state":"sending","message":"dequeue command done serial","delay":200} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2ms contribModbus:core:client Client -> {"info":"read msg via Modbus","message":{"unitid":"1","fc":3,"address":"0","quantity":"1","messageId":"66e2eb7d0bb57df8b0f276e5"},"queueUnitId":1,"timeout":1000,"state":"sending"} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2ms modbus-serial { modbus-serial action: 'send serial rtu buffered', modbus-serial data: <Buffer 01 03 00 00 00 01 84 0a>, modbus-serial unitid: 1, modbus-serial functionCode: 3, modbus-serial length: 7 modbus-serial } +0ms modbus-serial { modbus-serial action: 'receive serial rtu buffered port', modbus-serial data: <Buffer 01 03 02 00 37 f9 92>, modbus-serial buffer: <Buffer 01 03 02 00 37 f9 92> modbus-serial } +15ms modbus-serial { modbus-serial action: 'emit data serial rtu buffered port', modbus-serial buffer: <Buffer 01 03 02 00 37 f9 92> modbus-serial } +2ms contribModbus:queue:core queue serial unlock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +34ms contribModbus:core:client Client -> {"info":"queue response activate sending","sendingAllowed":true,"serialSendingAllowed":true,"queueUnitId":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +29ms contribModbus:core:client Client -> sending Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms contribModbus:core:client Client -> activated Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +5ms

3. In this part, I use the Modbus Read node to read 27 registers, the reading was not successful, I did not receive a response, only an error

contribModbus:core:client Client -> {"info":"will push to Queue by Unit-Id","message":{"unitid":"1","fc":3,"address":"0","quantity":"27","messageId":"66e2ebf00bb57df8b0f276e6"},"unitId":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2m contribModbus:core:client Client -> {"info":"pushed to Queue by Unit-Id","message":{"unitid":"1","fc":3,"address":"0","quantity":"27","messageId":"66e2ebf00bb57df8b0f276e6"},"unitId":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2ms contribModbus:core:client Client -> {"info":"queued read msg","message":{"unitid":"1","fc":3,"address":"0","quantity":"27","messageId":"66e2ebf00bb57df8b0f276e6"},"state":"activated","queueLength":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +7ms contribModbus:core:client Client -> queueing Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms contribModbus:queue:core queue serial lock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +2m contribModbus:core:client Client -> sending Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2ms contribModbus:queue:core sequential de-queue command +202ms contribModbus:core:client Client -> {"type":"sequential dequeue command","unitId":1,"isValidUnitId":true,"sendingAllowed":true,"serialSendingAllowed":false} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +202ms contribModbus:core:client Client -> {"type":"send queue data to Modbus","unitId":1,"queueLength":1,"sendingAllowed":true,"serialSendingAllowed":false} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms contribModbus:core:client Client -> {"state":"sending","message":"dequeue command done serial","delay":200} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms contribModbus:core:client Client -> {"info":"read msg via Modbus","message":{"unitid":"1","fc":3,"address":"0","quantity":"27","messageId":"66e2ebf00bb57df8b0f276e6"},"queueUnitId":1,"timeout":1000,"state":"sending"} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms modbus-serial { modbus-serial action: 'send serial rtu buffered', modbus-serial data: <Buffer 01 03 00 00 00 1b 05 c1>, modbus-serial unitid: 1, modbus-serial functionCode: 3, modbus-serial length: 59 modbus-serial } +2m modbus-serial { modbus-serial action: 'receive serial rtu buffered port', modbus-serial data: <Buffer 01 03 36 00 37 00 08 00 02 00 1e 00 03 00 00 01 00 00 00 00 06 00 17 00 00 02 00 05 00 03 00 01>, modbus-serial buffer: <Buffer 01 03 36 00 37 00 08 00 02 00 1e 00 03 00 00 01 00 00 00 00 06 00 17 00 00 02 00 05 00 03 00 01> modbus-serial } +8ms modbus-serial { modbus-serial action: 'receive serial rtu buffered port', modbus-serial data: <Buffer 00 00 00 00 00 12 00 00 00 06 00 06 00 06 00 01 00 01 00 0d 00 0a 31 88>, modbus-serial buffer: <Buffer 01 03 36 00 37 00 08 00 02 00 1e 00 03 00 00 01 00 00 00 00 06 00 17 00 00 02 00 05 00 03 00 01 00 00 00 00 00 12 00 00 00 06 00 06 00 06 00 01 00 01 ... 6 more bytes> modbus-serial } +5ms contribModbus:queue:core queue serial unlock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +1s contribModbus:core:client Client -> {"info":"queue response activate sending","sendingAllowed":true,"serialSendingAllowed":true,"queueUnitId":1} Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1s contribModbus:core:client Client -> sending Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +0ms contribModbus:queue:core queue serial unlock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +2ms modbus-serial modbusErrorHandling:Timed out +3m contribModbus:core:client Client -> failed Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +3ms 12 Sep 16:26:10 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm failed state after sending Get More About It By Logging Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 12 Sep 16:26:10 - [warn] [modbus-read:545ad5d163805081] Read -> resetIntervalToRead node 545ad5d163805081 address: 0 12 Sep 16:26:10 - [warn] [modbus-read:545ad5d163805081] Modbus Failure On State sending Get More About It By Logging 12 Sep 16:26:10 - [warn] [modbus-read:80d0ec0fab64436e] Read -> resetIntervalToRead node 80d0ec0fab64436e address: 0 12 Sep 16:26:10 - [warn] [modbus-read:80d0ec0fab64436e] Modbus Failure On State sending Get More About It By Logging 12 Sep 16:26:10 - [warn] [modbus-read:1d6b652aeb2ba950] Read -> resetIntervalToRead node 1d6b652aeb2ba950 address: 0 12 Sep 16:26:10 - [warn] [modbus-read:1d6b652aeb2ba950] Modbus Failure On State sending Get More About It By Logging contribModbus:core:client Client -> broken Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +12ms 12 Sep 16:26:10 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm broken state after failed Get More About It By Logging Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 contribModbus:core:client Client -> reconnecting Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +4ms 12 Sep 16:26:10 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm reconnect state after broken Get More About It By Logging Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 contribModbus:queue:core queue serial lock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +19ms contribModbus:read Timed out +0ms 12 Sep 16:26:10 - [error] [modbus-read:545ad5d163805081] Error: Timed out at /root/.node-red/node_modules/node-red-contrib-modbus/modbus/maps/core/core/modbus-client-core.js:79:156 contribModbus:core:client Client -> reconnecting Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +135ms contribModbus:core:client Client -> init Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2s 12 Sep 16:26:12 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm init state after reconnecting Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 12 Sep 16:26:12 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm init in 2000 ms Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 contribModbus:core:client Client -> connection close sent Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +2s contribModbus:core:client Client -> RTU buffered port serial Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms contribModbus:core:client Client -> connection closed Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +5ms contribModbus:core:client Client -> opened Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +3ms contribModbus:queue:core queue serial unlock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +4s contribModbus:core:client Client -> time to open Unit 1 Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +101ms modbus-serial modbus connection opened +4s contribModbus:core:client Client -> connected Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 +1ms 12 Sep 16:26:14 - [warn] [modbus-client:Serial Switch USB0 to S0] Client -> fsm connected after state opened Get More About It By Logging Serial@/dev/ttyUSB0:115200bit/s default Unit-Id: 1 contribModbus:queue:core queue serial unlock command node name: Serial Switch USB0 to S0 id: f515fc0db2b361bf +105ms 12 Sep 16:26:14 - [warn] [modbus-read:545ad5d163805081] Read -> startIntervalReading node 545ad5d163805081 address: 0 12 Sep 16:26:14 - [warn] [modbus-read:80d0ec0fab64436e] Read -> startIntervalReading node 80d0ec0fab64436e address: 0 12 Sep 16:26:14 - [warn] [modbus-read:1d6b652aeb2ba950] Read -> startIntervalReading node 1d6b652aeb2ba950 address: 0

Server

Other/External server

How can this be reproduced?

I don't think my problem can be reproduced, but here is my flow:

[ { "id": "545ad5d163805081", "type": "modbus-read", "z": "3a8762fd13672cde", "name": "", "topic": "", "showStatusActivities": true, "logIOActivities": false, "showErrors": true, "showWarnings": true, "unitid": "1", "dataType": "HoldingRegister", "adr": "0", "quantity": "27", "rate": "1", "rateUnit": "h", "delayOnStart": false, "startDelayTime": "", "server": "f515fc0db2b361bf", "useIOFile": false, "ioFile": "", "useIOForPayload": false, "emptyMsgOnFail": false, "x": 220, "y": 340, "wires": [ [ "505df65f5b578d9f" ], [] ] }, { "id": "f515fc0db2b361bf", "type": "modbus-client", "name": "Serial Switch USB0 to S0", "clienttype": "serial", "bufferCommands": true, "stateLogEnabled": true, "queueLogEnabled": true, "failureLogEnabled": true, "tcpHost": "127.0.0.1", "tcpPort": "502", "tcpType": "DEFAULT", "serialPort": "/dev/ttyUSB0", "serialType": "RTU-BUFFERD", "serialBaudrate": "115200", "serialDatabits": "8", "serialStopbits": "1", "serialParity": "none", "serialConnectionDelay": "100", "serialAsciiResponseStartDelimiter": "0x3A", "unit_id": "1", "commandDelay": "200", "clientTimeout": "1000", "reconnectOnTimeout": true, "reconnectTimeout": "2000", "parallelUnitIdsAllowed": false, "showErrors": false, "showWarnings": true, "showLogs": true } ]

What did you expect to happen?

I was expecting a successful read of multiple registers, with no errors

Other Information

No response

Kaiteki666 commented 1 week ago

Hello, the problem was solved by simply replacing the USB-RS485 converter

grewek commented 1 week ago

Okay thank you for informing us about how you solved the issue :)

I close this issue for now and mark it as solved!