Louisvdw / dbus-serialbattery

Battery Monitor driver for serial battery in VenusOS GX systems
MIT License
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Linear Limitation goes above MAX_CELL_VOLTAGE #647

Closed Joeknx closed 1 year ago

Joeknx commented 1 year ago

Describe the bug

If I turn on Linear Limitation and CVCM I see MAX_CELL_VOLTAGE 55.36 but in config.ini it is set to 55.2 (3.450)

How to reproduce

Bildschirmfoto 2023-05-16 um 19 46 44

Expected behavior

Keep MAX_CELL_VOLTAGE from the config.ini

Driver version

v1.0.20230516beta

Venus OS device type

Raspberry Pi

Venus OS version

3.0.0-18

BMS type

JKBMS / Heltec BMS

Cell count

16

Connection type

Serial USB adapter to RS485

Config file

[DEFAULT]

; --------- Battery Current limits ---------
MAX_BATTERY_CHARGE_CURRENT    = 70.0
MAX_BATTERY_DISCHARGE_CURRENT = 90.0

; --------- Cell Voltages ---------
; Description: Cell min/max voltages which are used to calculate the min/max battery voltage
; Example: 16 cells * 3.45V/cell = 55.2V max charge voltage. 16 cells * 2.90V = 46.4V min discharge voltage
MIN_CELL_VOLTAGE   = 2.900
; Max voltage can seen as absorption voltage
MAX_CELL_VOLTAGE   = 3.450
FLOAT_CELL_VOLTAGE = 3.375

; --------- Bluetooth BMS ---------
; Description: List the Bluetooth BMS here that you want to install
; Example with 1 BMS: Jkbms_Ble C8:47:8C:00:00:00
; Example with 3 BMS: Jkbms_Ble C8:47:8C:00:00:00, Jkbms_Ble C8:47:8C:00:00:11, Jkbms_Ble C8:47:8C:00:00:22
BLUETOOTH_BMS =

; --------- BMS disconnect behaviour ---------
; Description: Block charge and discharge when the communication to the BMS is lost. If you are removing the
;              BMS on purpose, then you have to restart the driver/system to reset the block.
; False: Charge and discharge is not blocked on BMS communication loss
; True: Charge and discharge is blocked on BMS communication loss, it's unblocked when connection is established
;       again or the driver/system is restarted
BLOCK_ON_DISCONNECT = False

; --------- Charge mode ---------
; Choose the mode for voltage / current limitations (True / False)
; False is a step mode: This is the default with limitations on hard boundary steps
; True is a linear mode:
;     For CCL and DCL the values between the steps are calculated for smoother values (by WaldemarFech)
;     For CVL max battery voltage is calculated dynamically in order that the max cell voltage is not exceeded
LINEAR_LIMITATION_ENABLE = True

; Specify in seconds how often the linear values should be recalculated
LINEAR_RECALCULATION_EVERY = 60
; Specify in percent when the linear values should be recalculated immediately
; Example: 5 for a immediate change, when the value changes by more than 5%
LINEAR_RECALCULATION_ON_PERC_CHANGE = 5

; --------- Charge Voltage limitation (affecting CVL) ---------
; Description: Limit max charging voltage (MAX_CELL_VOLTAGE * cell count), switch from max voltage to float
;              voltage (FLOAT_CELL_VOLTAGE * cell count) and back
;     False: Max charging voltage is always kept
;     True: Max charging voltage is reduced based on charge mode
;         Step mode: After max voltage is reached for MAX_VOLTAGE_TIME_SEC it switches to float voltage. After
;                    SoC is below SOC_LEVEL_TO_RESET_VOLTAGE_LIMIT it switches back to max voltage.
;         Linear mode: After max voltage is reachend and cell voltage difference is smaller or equal to
;                      CELL_VOLTAGE_DIFF_KEEP_MAX_VOLTAGE_UNTIL it switches to float voltage after 300 (fixed)
;                      additional seconds. After cell voltage difference is greater or equal to
;                      CELL_VOLTAGE_DIFF_TO_RESET_VOLTAGE_LIMIT it switches back to max voltage.
; Example: The battery reached max voltage of 55.2V and hold it for 900 seconds, the the CVL is switched to
;          float voltage of 53.6V to don't stress the batteries. Allow max voltage of 55.2V again, if SoC is
;          once below 90%
;          OR
;          The battery reached max voltage of 55.2V and the max cell difference is 0.010V, then switch to float
;          voltage of 53.6V after 300 additional seconds to don't stress the batteries. Allow max voltage of
;          55.2V again if max cell difference is above 0.050V
; Charge voltage control management enable (True/False).
CVCM_ENABLE = True

; -- CVL reset based on cell voltage diff (linear mode)
; Specify cell voltage diff where CVL limit is kept until diff is equal or lower
CELL_VOLTAGE_DIFF_KEEP_MAX_VOLTAGE_UNTIL = 0.003
; Specify cell voltage diff where CVL limit is reset to max voltage, if value get above
; the cells are considered as imbalanced, if the cell diff exceeds 5% of the nominal cell voltage
; e.g. 3.2 V * 5 / 100 = 0.160 V
CELL_VOLTAGE_DIFF_TO_RESET_VOLTAGE_LIMIT = 0.030

; -- CVL reset based on SoC option (step mode)
; Specify how long the max voltage should be kept, if reached then switch to float voltage
MAX_VOLTAGE_TIME_SEC = 900
; Specify SoC where CVL limit is reset to max voltage, if value gets below
SOC_LEVEL_TO_RESET_VOLTAGE_LIMIT = 90

; --------- Cell Voltage Current limitation (affecting CCL/DCL) ---------
; Description: Maximal charge / discharge current will be in-/decreased depending on min and max cell voltages
; Example: 18 cells * 3.55V/cell = 63.9V max charge voltage
;          18 cells * 2.70V/cell = 48.6V min discharge voltage
;          But in reality not all cells reach the same voltage at the same time. The (dis)charge current
;          will be (in-/)decreased, if even ONE SINGLE BATTERY CELL reaches the limits

; Charge current control management referring to cell-voltage enable (True/False).
CCCM_CV_ENABLE = False
; Discharge current control management referring to cell-voltage enable (True/False).
DCCM_CV_ENABLE = False

; Set steps to reduce battery current
; The current will be changed linear between those steps if LINEAR_LIMITATION_ENABLE is set to True
CELL_VOLTAGES_WHILE_CHARGING   = 3.55, 3.50, 3.45, 3.30
MAX_CHARGE_CURRENT_CV_FRACTION =    0, 0.05,  0.5,    1

CELL_VOLTAGES_WHILE_DISCHARGING   = 2.70, 2.80, 2.90, 3.10
MAX_DISCHARGE_CURRENT_CV_FRACTION =    0,  0.1,  0.5,    1

; --------- Temperature limitation (affecting CCL/DCL) ---------
; Description: Maximal charge / discharge current will be in-/decreased depending on temperature
; Example: The temperature limit will be monitored to control the currents. If there are two temperature senors,
;          then the worst case will be calculated and the more secure lower current will be set.
; Charge current control management referring to temperature enable (True/False).
CCCM_T_ENABLE = True
; Charge current control management referring to temperature enable (True/False).
DCCM_T_ENABLE = True

; Set steps to reduce battery current
; The current will be changed linear between those steps if LINEAR_LIMITATION_ENABLE is set to True
TEMPERATURE_LIMITS_WHILE_CHARGING = 0,   2,   5,  10,  15, 20, 35,  40, 55
MAX_CHARGE_CURRENT_T_FRACTION     = 0, 0.1, 0.2, 0.4,   1,  1,  1, 0.4,  0

TEMPERATURE_LIMITS_WHILE_DISCHARGING = -20,   0,   5,  10, 15, 45, 55
MAX_DISCHARGE_CURRENT_T_FRACTION     =   0, 0.2, 0.3,   1,  1,  1,  0

; --------- SOC limitation (affecting CCL/DCL) ---------
; Description: Maximal charge / discharge current will be increased / decreased depending on State of Charge,
;              see CC_SOC_LIMIT1 etc.
; Example: The SoC limit will be monitored to control the currents.
; Charge current control management enable (True/False).
CCCM_SOC_ENABLE = False
; Discharge current control management enable (True/False).
DCCM_SOC_ENABLE = False

; Charge current soc limits
CC_SOC_LIMIT1 = 98
CC_SOC_LIMIT2 = 95
CC_SOC_LIMIT3 = 91

; Charge current limits
CC_CURRENT_LIMIT1_FRACTION = 0.1
CC_CURRENT_LIMIT2_FRACTION = 0.3
CC_CURRENT_LIMIT3_FRACTION = 0.5

; Discharge current soc limits
DC_SOC_LIMIT1 = 10
DC_SOC_LIMIT2 = 20
DC_SOC_LIMIT3 = 30

; Discharge current limits
DC_CURRENT_LIMIT1_FRACTION = 0.1
DC_CURRENT_LIMIT2_FRACTION = 0.3
DC_CURRENT_LIMIT3_FRACTION = 0.5

; --------- Time-To-Go ---------
; Description: Calculates the time to go shown in the GUI
;              Recalculation is done based on TIME_TO_SOC_RECALCULATE_EVERY
TIME_TO_GO_ENABLE = True

; --------- Time-To-Soc ---------
; Description: Calculates the time to a specific SoC
; Example: TIME_TO_SOC_POINTS = 50, 25, 15, 0
;          6h 24m remaining until 50% SoC
;          17h 36m remaining until 25% SoC
;          22h 5m remaining until 15% SoC
;          28h 48m remaining until 0% SoC
; Set of SoC percentages to report on dbus and MQTT. The more you specify the more it will impact system performance.
; [Valid values 0-100, comma separated list. More that 20 intervals are not recommended]
; Example: TIME_TO_SOC_POINTS = 100, 95, 90, 85, 75, 50, 25, 20, 10, 0
; Leave empty to disable
TIME_TO_SOC_POINTS = 5
; Specify TimeToSoc value type [Valid values 1, 2, 3]
; 1 Seconds
; 2 Time string <days>d <hours>h <minutes>m <seconds>s
; 3 Both seconds and time string "<seconds> [<days>d <hours>h <minutes>m <seconds>s]"
TIME_TO_SOC_VALUE_TYPE = 1
; Specify in seconds how often the TimeToSoc should be recalculated
; Minimum are 5 seconds to prevent CPU overload
TIME_TO_SOC_RECALCULATE_EVERY = 60
; Include TimeToSoC points when moving away from the SoC point [Valid values True, False]
; These will be as negative time. Disabling this improves performance slightly
TIME_TO_SOC_INC_FROM = True

; --------- Additional settings ---------
; Specify only one BMS type to load else leave empty to try to load all availabe
; LltJbd, Ant, Daly, Daly, Jkbms, Lifepower, Renogy, Renogy, Ecs
BMS_TYPE = Jkbms

; Publish the config settings to the dbus path "/Info/Config/"
PUBLISH_CONFIG_VALUES = 1

; Select the format of cell data presented on dbus [Valid values 0,1,2,3]
; 0 Do not publish all the cells (only the min/max cell data as used by the default GX)
; 1 Format: /Voltages/Cell (also available for display on Remote Console)
; 2 Format: /Cell/#/Volts
; 3 Both formats 1 and 2
BATTERY_CELL_DATA_FORMAT = 1

; Simulate Midpoint graph (True/False).
MIDPOINT_ENABLE = True

; Battery temperature
; Specifiy how the battery temperature is assembled
; 0 Get mean of temperature sensor 1 and temperature sensor 2
; 1 Get only temperature from temperature sensor 1
; 2 Get only temperature from temperature sensor 2
TEMP_BATTERY = 0

; Temperature sensor 1 name
TEMP_1_NAME = Temp 1

; Temperature sensor 2 name
TEMP_2_NAME = Temp 2

; --------- BMS specific settings ---------

; -- LltJbd settings
; SoC low levels
; NOTE: SOC_LOW_WARNING is also used to calculate the Time-To-Go even if you are not using a LltJbd BMS
SOC_LOW_WARNING = 20
SOC_LOW_ALARM   = 10

; -- Daly settings
; Battery capacity (amps) if the BMS does not support reading it
BATTERY_CAPACITY = 50
; Invert Battery Current. Default non-inverted. Set to -1 to invert
INVERT_CURRENT_MEASUREMENT = 1

; -- ESC GreenMeter and Lipro device settings
GREENMETER_ADDRESS  = 1
LIPRO_START_ADDRESS = 2
LIPRO_END_ADDRESS   = 4
LIPRO_CELL_COUNT = 15

Relevant log output

...

Any other information that may be helpful

No response

mr-manuel commented 1 year ago

Absorption dynamic means, that one cell has hit the max cell voltage and therefore an automated dynamic voltage is calculated. Can you post also a screenshot of the cell voltages, if it‘s still in dynamic?

Joeknx commented 1 year ago

Ok, if it's a normal behavior it's fine. I updated from an older version, tried the settings and was a bit confused. The cells were all at max cell voltage (Diff 0,003) for at least 5 hours. I can post a screenshot tomorrow but it's probably not necessary.

mr-manuel commented 1 year ago

It could be a bug, so it’s better check ;-)

Joeknx commented 1 year ago

When the CVL rises (7:40), the cells had a difference of approx 0,030V. Highes Cell 3,471, lowest 3,441. When it raised again (7:51) the cells had a difference of approx 0,020V. Highes Cell 3,468, lowest 3,449.

Looks ok to me.

Bildschirmfoto 2023-05-17 um 08 47 18 Bildschirmfoto 2023-05-17 um 08 49 01 Bildschirmfoto 2023-05-17 um 08 49 45