MarlinFirmware / Marlin

Marlin is an optimized firmware for RepRap 3D printers based on the Arduino platform. Many commercial 3D printers come with Marlin installed. Check with your vendor if you need source code for your specific machine.
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TMC2130 Active in Latest 1.1.x Bugfix, M122 reporting disabled; moves cause Marlin reboot without error. #10993

Closed XBrav closed 6 years ago

XBrav commented 6 years ago

Downloaded 1.1.x a few hours ago, and translated my parameters that work on a previous 1.1.x onto this version. After configuring as expected, the printer boots successfully. However, on the first move, the RAMPs 1.4 board reboots.

M122 reports the following:

Log Output ``` Send: M122 Recv: X Y Z E0 Recv: Enabled false false false false Recv: Set current 800 800 800 800 Recv: RMS current 795 795 795 795 Recv: MAX current 1121 1121 1121 1121 Recv: Run current 25/31 25/31 25/31 25/31 Recv: Hold current 12/31 12/31 12/31 12/31 Recv: CS actual 12/31 12/31 12/31 12/31 Recv: PWM scale 46 12 10 10 Recv: vsense 1=.18 1=.18 1=.18 1=.18 Recv: stealthChop true true true true Recv: msteps 16 16 16 16 Recv: tstep 1048575 1048575 1048575 1048575 Recv: pwm Recv: threshold 0 0 0 0 Recv: [mm/s] - - - - Recv: OT prewarn false false false false Recv: OT prewarn has Recv: been triggered false false false false Recv: off time 5 5 5 5 Recv: blank time 24 24 24 24 Recv: hysteresis Recv: -end 2 2 2 2 Recv: -start 3 3 3 3 Recv: Stallguard thrs 0 0 0 0 Recv: DRVSTATUS X Y Z E0 Recv: stallguard Recv: sg_result 0 0 0 0 Recv: fsactive Recv: stst X X X X Recv: olb X Recv: ola Recv: s2gb Recv: s2ga Recv: otpw Recv: ot Recv: Driver registers: X = 0xC0:0C:00:00 Recv: Y = 0x80:0C:00:00 Recv: Z = 0x80:0C:00:00 Recv: E0 = 0x80:0C:00:00 Recv: Recv: Recv: ok ```

Notably, all axis are reporting as not enabled. As well, the Driver registers vary from my previous Marlin, which works fine:

Log Output ``` Send: M122 Recv: X Y Z E0 Recv: Enabled true true true false Recv: Set current 700 700 800 800 Recv: RMS current 673 673 795 795 Recv: MAX current 949 949 1121 1121 Recv: Run current 21/31 21/31 25/31 25/31 Recv: Hold current 10/31 10/31 12/31 12/31 Recv: CS actual 10/31 10/31 12/31 12/31 Recv: PWM scale 40 36 35 13 Recv: vsense 1=.18 1=.18 1=.18 1=.18 Recv: stealthChop true true true true Recv: msteps 16 16 16 16 Recv: tstep 1048575 1048575 1048575 1048575 Recv: pwm Recv: threshold 85 85 329 8150 Recv: [mm/s] 100.02 100.02 3.00 1.00 Recv: OT prewarn false false false false Recv: OT prewarn has Recv: been triggered false false false false Recv: off time 5 5 5 5 Recv: blank time 24 24 24 24 Recv: hysteresis Recv: -end 2 2 2 2 Recv: -start 3 3 3 3 Recv: Stallguard thrs 8 8 0 0 Recv: DRVSTATUS X Y Z E0 Recv: stallguard X X X Recv: sg_result 0 0 3 0 Recv: fsactive Recv: stst X X X X Recv: olb Recv: ola Recv: s2gb Recv: s2ga Recv: otpw Recv: ot Recv: Driver registers: X = 0x81:0A:00:00 Recv: Y = 0x81:0A:00:00 Recv: Z = 0x81:0C:00:03 Recv: E0 = 0x80:0C:00:00 Recv: Recv: Recv: ok ```

Sensorless homing is only enabled for X and Y. Wiring is not changed between the revisions. If I flash the previous firmware, everything works as expected.

CFG_06102018.zip

thinkyhead commented 6 years ago

Downloaded 1.1.x a few hours ago

bugfix-1.1.x ?

Does it help to do M502, M500, followed by a cold boot?

XBrav commented 6 years ago

Correct, bugfix-1.1.x.

M502 loads the hardcoded defaults, but I currently have EEPROM disabled, so 502 throws Error:EEPROM disabled.

With the printer cold booted, here's the output including a simple 10mm X jog after booting:

Boot and Jog ``` Changing monitoring state from "Operational" to "Offline" Connecting to: /dev/ttyACM0 Connection closed, closing down monitor Changing monitoring state from "Offline" to "Opening serial port" Connected to: Serial(port='/dev/ttyACM0', baudrate=250000, bytesize=8, parity='N', stopbits=1, timeout=10.0, xonxoff=False, rtscts=False, dsrdtr=False), starting monitor Changing monitoring state from "Opening serial port" to "Connecting" Send: N0 M110 N0*125 Recv: start Recv: echo:Marlin bugfix-1.1.x Recv: Send: N0 M110 N0*125 Recv: echo: Last Updated: 2018-01-20 | Author: (none, default config) Recv: echo:Compiled: Jun 10 2018 Recv: echo: Free Memory: 5047 PlannerBufferBytes: 1232 Recv: echo:Hardcoded Default Settings Loaded Recv: echo: G21 ; (mm) Recv: Recv: echo:Filament settings: Disabled Recv: echo: M200 D1.75 Recv: echo: M200 D0 Recv: echo:Steps per unit: Recv: echo: M92 X93.00 Y93.00 Z800.00 E97.00 Recv: echo:Maximum feedrates (units/s): Recv: echo: M203 X300.00 Y300.00 Z5.00 E25.00 Recv: echo:Maximum Acceleration (units/s2): Recv: echo: M201 X3000 Y3000 Z100 E10000 Recv: echo:Acceleration (units/s2): P R T Recv: echo: M204 P3000.00 R3000.00 T3000.00 Recv: echo:Advanced: B S T X Y Z E Recv: echo: M205 B20000 S0.00 T0.00 X10.00 Y10.00 Z0.30 E5.00 Recv: echo:Home offset: Recv: echo: M206 X0.00 Y0.00 Z0.00 Recv: echo:PID settings: Recv: echo: M301 P22.20 I1.08 D114.00 Recv: echo:Stepper driver current: Recv: echo: M906 X800 Y800 Z800 Recv: M906 T0 E800 Recv: Recv: ok Changing monitoring state from "Connecting" to "Operational" Send: N0 M110 N0*125 Recv: echo:Unknown command: "" Recv: ok Send: N1 M115*39 Recv: FIRMWARE_NAME:Marlin bugfix-1.1.x (Github) SOURCE_CODE_URL:https://github.com/MarlinFirmware/Marlin PROTOCOL_VERSION:1.0 MACHINE_TYPE:3D Printer EXTRUDER_COUNT:1 UUID:cede2a2f-41a2-4748-9b12-c55c62f367ff Recv: Cap:SERIAL_XON_XOFF:0 Recv: Cap:EEPROM:0 Recv: Cap:VOLUMETRIC:1 Recv: Cap:AUTOREPORT_TEMP:1 Recv: Cap:PROGRESS:0 Recv: Cap:PRINT_JOB:1 Recv: Cap:AUTOLEVEL:0 Recv: Cap:Z_PROBE:0 Recv: Cap:LEVELING_DATA:0 Recv: Cap:BUILD_PERCENT:0 Recv: Cap:SOFTWARE_POWER:0 Recv: Cap:TOGGLE_LIGHTS:0 Recv: Cap:CASE_LIGHT_BRIGHTNESS:0 Recv: Cap:EMERGENCY_PARSER:0 Recv: Cap:AUTOREPORT_SD_STATUS:0 Recv: Cap:THERMAL_PROTECTION:1 Recv: ok Send: M21 Recv: echo:Unknown command: "M21" Recv: ok Send: M155 S5 Recv: ok Send: G91 Recv: ok Send: G1 X10 F6000 Recv: ok Send: G90 Recv: ok Recv: start Printer sent 'start' while already operational. External reset? Resetting line numbers to be on the safe side Recv: echo:Marlin bugfix-1.1.x Recv: Recv: echo: Last Updated: 2018-01-20 | Author: (none, default config) Send: N0 M110 N0*125 Recv: echo:Compiled: Jun 10 2018 Recv: echo: Free Memory: 5047 PlannerBufferBytes: 1232 Recv: echo:Hardcoded Default Settings Loaded Recv: echo: G21 ; (mm) Recv: Recv: echo:Filament settings: Disabled Recv: echo: M200 D1.75 Recv: echo: M200 D0 Recv: echo:Steps per unit: Recv: echo: M92 X93.00 Y93.00 Z800.00 E97.00 Recv: echo:Maximum feedrates (units/s): Recv: echo: M203 X300.00 Y300.00 Z5.00 E25.00 Recv: echo:Maximum Acceleration (units/s2): Recv: echo: M201 X3000 Y3000 Z100 E10000 Recv: echo:Acceleration (units/s2): P R T Recv: echo: M204 P3000.00 R3000.00 T3000.00 Recv: echo:Advanced: B S T X Y Z E Recv: echo: M205 B20000 S0.00 T0.00 X10.00 Y10.00 Z0.30 E5.00 Recv: echo:Home offset: Recv: echo: M206 X0.00 Y0.00 Z0.00 Recv: echo:PID settings: Recv: echo: M301 P22.20 I1.08 D114.00 Recv: echo:Stepper driver current: Recv: echo: M906 X800 Y800 Z800 Recv: M906 T0 E800 Recv: Recv: ok Send: M155 S5 Recv: ok Recv: T:20.25 /0.00 B:18.50 /0.00 @:0 B@:0 ```
thinkyhead commented 6 years ago

A reboot is a very unusual thing. When this happens during a move it usually means the machine is trying to do too many steps and the watchdog causes a reboot, but all your motion parameters seem reasonable. So it's mysterious.

XBrav commented 6 years ago

Exactly. I plan on doing a full comparison between the two releases to see if any odd parameters have changed. The X jog will move a very minor amount, and then it looks like the runtime watchdog fails, as I receive zero response on any command after the confirmation of the G1.

As the motor does slightly move, it makes me think something has changed in the TMC2130 implementation. I recompiled both versions using the latest 2.3.0 library in Arduino 1.8.5, and the old one continues to work, whereas the new one fails as shown above.

The functioning version is dated 4/24/2018 on my local machine for reference, and is also 1.1.x bugfix branch.

As noted above, the biggest red flag I can see is M122 reporting them as Enabled: false, even with the code enabled.

thinkyhead commented 6 years ago

We'll have to do a comparison of the April 24 version compared to current. Are you able to test an interim version —such as from mid-May— to see if the issue appeared before or after that date?

XBrav commented 6 years ago

I'll grab an interim version and see if it persists. Unfortunately, it seems the TMC2130 is always changing.

I've currently checked the difference on tmc_util.cpp/h, and they only seem to have some verbage and definition modifications.

Will report back on if it works from May 15th or so.

XBrav commented 6 years ago

Ok, everything functions with commit 8b35f2c8460e398fbd1ae9754350106fa45cdba2 (May 15).

teemuatlut commented 6 years ago

As noted above, the biggest red flag I can see is M122 reporting them as Enabled: false, even with the code enabled.

That's a check for whether or not EN pin is active and if the driver has off_time configured at that moment. This is not a check for your configuration file. If you do not have an axis with a TMC driver, it simply doesn't appear as a column on the M122 table.

forkoz commented 6 years ago

I just loaded the new 1.1 and I don't have TMC2130. It moves a step then marlin reboots. I guess perfect time to try 2.0

Ok, on 2.x the bug is not present, my axis move normally.

DarkCaster commented 6 years ago

Same problem here when trying the latest bugfix-1.1.x branch and A4988 drivers. No problems with earlier bugfix-1.1.x branch snapshot (1-st june)

thinkyhead commented 6 years ago

Sounds like probably a typo fell into 1.1.x while trying to merge recent changes from 2.0.x. I'll go through and make sure everything aligns in stepper.h and stepper.cpp.

thinkyhead commented 6 years ago

I can't see any differences between 1.1.x and 2.0.x in the core motion, endstop, or temperature code, so it's still mysterious. Can you test bugfix-1.1.x from June 8 to see if it still reboots on movement? That will tell us if the issue is due to the stepper and/or serial changes introduced in the last couple of days.

ejtagle commented 6 years ago

@thinkyhead : Check that the stepper pulse width is using the stepper timer, not the temperature timer... ;)

ejtagle commented 6 years ago

@DarkCaster : At HAL.h, change

#define PULSE_TIMER_NUM         TEMP_TIMER_NUM

by

#define PULSE_TIMER_NUM         STEP_TIMER_NUM

This should solve the problem

thinkyhead commented 6 years ago

Thanks for pointing that out. I was supposed to have done that already… So I've applied that patch now, directly.

DarkCaster commented 6 years ago

@ejtagle, @thinkyhead: Steppers now working as intended. Thanks!

github-actions[bot] commented 4 years ago

This issue has been automatically locked since there has not been any recent activity after it was closed. Please open a new issue for related bugs.