PeaPod is a cloud-connected automated plant growth environment, designed as both a distributed phenotype research tool, and a precision agriculture food production.
Design a solution dosage system for the addition of pH balancing solutions and nutrient solutions.
Purpose
The purpose of the solution dosage system is to add precise proportions of concentrates to the pressurized aeroponics line.
Function
Inputs:
Flow rate
Dosage ON/OFF and rate (per concentrate)
Outputs:
Precise amounts of concentrates (proportionate to solution flow)
It interfaces with/depends on the following systems:
Power
Automation
System operation assumes:
Line under pressure (80PSI)
Method
Options:
Venturi siphon injection: Too many unknowns, not enough pressure difference across the venturi, not directly controllable
Proportional flow solenoid valve (i.e. open for 5 seconds every minute) - hard to source and expensive.
Pre-mixing
Proportional injectors (piston-driven)
Peristaltic pump manifold: "Flow source" topology, rated for >80PSI back-pressure, "locked" when off, no backflow
Setup:
Connect pump lines to concentrate tank and manifold tee
Prime pump (automated; known priming time i.e. >= 5sec)
Process:
Primed pump is a "flow source" rated for operating back-pressure
Control flow of concentrates into solution line (0-12V PWM)
Shutdown:
Disconnect from concentrate tank and manifold
Features
Each feature should be added to relevant BoMs and CADs where applicable. Design decisions should be well-supported using relevant research and calculations, and should be documented in the Solution Overview. If a feature is complex enough, create a new issue for it using this template, and tag it here.
Peristaltic Pump: PWM-controllable DC motor (i.e. 12V), rated for >100PSI, precise dosage
Pump Line: Soft (<70A Durometer) high-pressure (>100PSI) tubing, water-safe, probably like 3/16" OD silicone, for peristalsis operation
Pump Line to Tank/Manifold Lines Adapter
Peristaltic Pump Driver Board: Just PWM-able MOSFETs (faster switching, higher throughput than BJT)
Concentrates Tank
Concentrates Tank to Pump Line Connector
Flow Rate Sensor
Requirements and Validation
What does this design need to accomplish? How do we know it has accomplished this?
List any applicable metrics with criteria/constraints, applicable to purpose, function, method, and each feature, as well as how to test them.
TBA
Verification
Each test should be performed and documented, and the testing documentation attached to the PR. The testing suite should address the full scope of the function (i.e. ensure inputs are met and outputs work), method (all steps execute correctly), and features (each feature performs as expected) with respect to the purpose and requirements.
How does this design achieve its method effectively, safely, and reliably? How do we test this?
Specific testing procedure:
Max Dosage Rate - ???
Dosage Rate Precision @ Different Amounts
Dosage Rate Stability @ Different Rates
Backflow in OFF state, ON state at operating pressure
Completion is tracked in the linked PR.
Design Scope
Design a solution dosage system for the addition of pH balancing solutions and nutrient solutions.
Purpose
The purpose of the solution dosage system is to add precise proportions of concentrates to the pressurized aeroponics line.
Function
Inputs:
Outputs:
It interfaces with/depends on the following systems:
System operation assumes:
Method
Options:
Setup:
Process:
Shutdown:
Features
Requirements and Validation
What does this design need to accomplish? How do we know it has accomplished this?
List any applicable metrics with criteria/constraints, applicable to purpose, function, method, and each feature, as well as how to test them.
Verification
How does this design achieve its method effectively, safely, and reliably? How do we test this?
Specific testing procedure: