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Bench Wiring Harness Cleanup #16

Closed chadjmccolm closed 6 years ago

chadjmccolm commented 6 years ago

Context

The bench wiring harness was made as a prototype and needs some housework before it can be expected to work reliably.

Additional info can be found in the engine review doc here.

Outcomes

The outcomes of this project should be:

[ ] allow for the harness to be easily removed and reinstalled
[ ] secure all ends and terminate all connections
[ ] confirm that the wires are large enough for the current they need to carry
[ ] label or otherwise find a way to ensure wire trace-ability
[ ] shield the signal wires from interference from the coil

Constraints

There are a few key constraints in this project:

wiring harness cannot change significantly
wiring cannot be run near the exhaust
should be adaptable to higher priority issues like finding an appropriate power supply

Related Issues

Related issues include:

24 AFR/O2 sensor
23 Switchboard design
20 ETB Driver socket and case
19 Engine Bench Power Supply
18 Wiring Schematic Fuses

chadjmccolm commented 6 years ago

This has been completed by the powertrain team. Major learnings:

use the right crimper for the job
o-ring picks are really good at remove the locking part of the male delphi connectors