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The next generation of motion control firmware
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Problem: Steppers not moving #1354

Closed SpikZASA closed 1 month ago

SpikZASA commented 1 month ago

Wiki Search Terms

as per discord

Controller Board

XproV5

Machine Description

Bulkman ultimate bee 1000x1000, 23HD86001Y-21B steppers, 2.2kw spindle (VFD)

Input Circuits

No response

Configuration file

# For more information please see: http://wiki.fluidnc.com/en/config/overview

board: XPro V5
name: xPro V5 ASH 

arc_tolerance_mm: 0.002
junction_deviation_mm: 0.010

stepping:
  engine: RMT
  idle_ms: 255
  pulse_us: 2
  dir_delay_us: 1
  disable_delay_us: 0

axes:
  shared_stepper_disable_pin: NO_PIN
  x:
    steps_per_mm: 161.212
    max_rate_mm_per_min: 5000.000
    acceleration_mm_per_sec2: 150.000
    max_travel_mm: 760.00
    soft_limits: true
    homing:
      cycle: 2
      positive_direction: true
      mpos_mm: 0.000
      feed_mm_per_min: 100.000
      seek_mm_per_min: 2000.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: gpio.35:high
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: true
      pulloff_mm: 2.500
      tmc_5160:
        step_pin: gpio.12
        direction_pin: gpio.14:low
        use_enable: true
        cs_pin: gpio.17
        spi_index: 1
        r_sense_ohms: 0.050
        run_amps: 1.950
        hold_amps: 0.250
        microsteps: 8
        toff_disable: 0
        toff_stealthchop: 5
        run_mode: CoolStep
        homing_mode: CoolStep
        stallguard: 16
        stallguard_debug: false
        toff_coolstep: 3
        tpfd: 8

  y:
    steps_per_mm: 160.100
    max_rate_mm_per_min: 5000.000
    acceleration_mm_per_sec2: 150.000
    max_travel_mm: 760.000
    soft_limits: true
    homing:
      cycle: 2
      positive_direction: true
      mpos_mm: 0.000
      feed_mm_per_min: 100.000
      seek_mm_per_min: 2500.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: gpio.34:high
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: true
      pulloff_mm: 2.500
      tmc_5160:
        step_pin: gpio.27
        direction_pin: gpio.26
        use_enable: true
        cs_pin: NO_PIN
        spi_index: 2
        r_sense_ohms: 0.050
        run_amps: 1.950
        hold_amps: 0.250
        microsteps: 8
        toff_disable: 0
        toff_stealthchop: 5
        run_mode: CoolStep
        homing_mode: CoolStep
        stallguard: 16
        stallguard_debug: false
        toff_coolstep: 3
        tpfd: 8

    motor1:
      limit_neg_pin: NO_PIN
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 2.5000
      tmc_5160:
        step_pin: gpio.33
        direction_pin: gpio.32
        use_enable: true
        cs_pin: NO_PIN
        spi_index: 3
        r_sense_ohms: 0.050
        run_amps: 1.950
        hold_amps: 0.250
        microsteps: 8
        toff_disable: 0
        toff_stealthchop: 5
        run_mode: CoolStep
        homing_mode: CoolStep
        stallguard: 16
        stallguard_debug: false
        toff_coolstep: 3
        tpfd: 8

  z:
    steps_per_mm: 403.000
    max_rate_mm_per_min: 1500.000
    acceleration_mm_per_sec2: 100.000
    max_travel_mm: 160.000
    soft_limits: true
    homing:
      cycle: 1
      positive_direction: true
      mpos_mm: 0.000
      feed_mm_per_min: 100.000
      seek_mm_per_min: 500.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: gpio.39:high
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: true
      pulloff_mm: 2.500
      tmc_5160:
        step_pin: gpio.15
        direction_pin: gpio.2:low
        use_enable: true
        cs_pin: NO_PIN
        spi_index: 4
        r_sense_ohms: 0.050
        run_amps: 1.950
        hold_amps: 0.250
        microsteps: 8
        toff_disable: 0
        toff_stealthchop: 5
        run_mode: CoolStep
        homing_mode: CoolStep
        stallguard: 16
        stallguard_debug: false
        toff_coolstep: 3
        tpfd: 8

spi:
  miso_pin: gpio.19
  mosi_pin: gpio.23
  sck_pin: gpio.18

sdcard:
  card_detect_pin: NO_PIN
  cs_pin: gpio.5
  frequency_hz: 10000000

probe:
  pin: gpio.22:low
  check_mode_start: true

control:
  safety_door_pin: gpio.16:HIGH
  macro0_pin: gpio.13:low
  macro1_pin: gpio.0:low

parking:
  enable: true
  axis: Z
  pullout_distance_mm: 5.000
  pullout_rate_mm_per_min: 250.000
  target_mpos_mm: 0.000
  rate_mm_per_min: 800.000

macros:
  startup_line0:
  startup_line1:
  macro0: 
  macro1:
  macro2:
  macro3:
  after_homing: M61 Q99 & G49

start:
  must_home: false

coolant:
  mist_pin: gpio.21
  delay_ms: 0

atc_manual:
  safe_z_mpos_mm: -1.000000
  probe_seek_rate_mm_per_min: 100.000000
  probe_feed_rate_mm_per_min: 80.000000
  change_mpos_mm: -490.000 -360.000 -1.000
  ets_mpos_mm: -490.000 -360.000 -160.000
  ets_rapid_z_mpos_mm: -77.000

# For spindle configuration remove the "#" preceding your spindle type BELOW... 

# pwm:
#  pwm_hz: 5000
#  direction_pin: NO_PIN
#  output_pin: gpio.25
#  enable_pin: gpio.4
#  disable_with_s0: false
#  s0_with_disable: true
#  spinup_ms: 0
#  spindown_ms: 0
#  tool_num: 0
#  speed_map: 0=0.000% 100=100.000%

uart1:
  txd_pin: gpio.4
  rxd_pin: gpio.25
  rts_pin: NO_PIN
  baud: 9600
  mode: 8N1

huanyang:
  uart_num: 1
  modbus_id: 1
  tool_num: 0
  spinup_ms: 6000
  spindown_ms: 6000
  speed_map: 0=0% 0=25% 6000=25% 24000=100%
  off_on_alarm: false
  atc: atc_manual

  # YL620:
  # uart:
  #  txd_pin: gpio.25
  #  rxd_pin: gpio.4
  #  rts_pin: NO_PIN
  #  baud: 9600
  #  mode: 8N1
  # modbus_id: 1
  # tool_num: 0
  # speed_map: 0=0% 0=25% 6000=25% 24000=100%
  # off_on_alarm: false

Startup Messages

FluidTerm v1.2.1 (1cf9483) using COM3
Exit: Ctrl-C, Ctrl-Q or Ctrl-], Clear screen: CTRL-W
Upload: Ctrl-U, Reset ESP32: Ctrl-R, Send Override: Ctrl-O
Resetting MCU
ets Jun  8 2016 00:22:57

rst:0x1 (POWERON_RESET),boot:0x17 (SPI_FAST_FLASH_BOOT)
configsip: 0, SPIWP:0xee
clk_drv:0x00,q_drv:0x00,d_drv:0x00,cs0_drv:0x00,hd_drv:0x00,wp_drv:0x00
mode:DIO, clock div:1
load:0x3fff0030,len:1184
load:0x40078000,len:13260
load:0x40080400,len:3028
entry 0x400805e4
[MSG:INFO: uart_channel0 created]
[MSG:RST]
[MSG:INFO: FluidNC 3.8.4-pre2 https://github.com/bdring/FluidNC]
[MSG:INFO: Compiled with ESP32 SDK:v4.4.7-dirty]
[MSG:INFO: Local filesystem type is spiffs]
[MSG:INFO: Configuration file:config.yaml]
[MSG:DBG: Running after-parse tasks]
[MSG:DBG: Checking configuration]
[MSG:INFO: Machine xPro V5 ASH ]
[MSG:INFO: Board XPro V5]
[MSG:INFO: UART1 Tx:gpio.4 Rx:gpio.25 RTS:NO_PIN Baud:9600]
[MSG:INFO: SPI SCK:gpio.18 MOSI:gpio.23 MISO:gpio.19]
[MSG:INFO: SD Card cs_pin:gpio.5 detect:NO_PIN freq:10000000]
[MSG:INFO: Stepping:RMT Pulse:2us Dsbl Delay:0us Dir Delay:1us Idle Delay:255ms]
[MSG:INFO: Axis count 3]
[MSG:INFO: Axis X (-760.000,0.000)]
[MSG:INFO:   Motor0]
[MSG:DBG: TMCStepper Library Ver. 0x703]
[MSG:INFO:     tmc_5160 Step:gpio.12 Dir:gpio.14:low CS:gpio.17 Disable:NO_PIN Index:1 R:0.050]
[MSG:INFO:  X Neg Limit gpio.35]
[MSG:INFO: Axis Y (-760.000,0.000)]
[MSG:INFO:   Motor0]
[MSG:INFO:     tmc_5160 Step:gpio.27 Dir:gpio.26 CS:NO_PIN Disable:NO_PIN Index:2 R:0.050]
[MSG:INFO:  Y Neg Limit gpio.34]
[MSG:INFO:   Motor1]
[MSG:INFO:     tmc_5160 Step:gpio.33 Dir:gpio.32 CS:NO_PIN Disable:NO_PIN Index:3 R:0.050]
[MSG:INFO: Axis Z (-160.000,0.000)]
[MSG:INFO:   Motor0]
[MSG:INFO:     tmc_5160 Step:gpio.15 Dir:gpio.2:low CS:NO_PIN Disable:NO_PIN Index:4 R:0.050]
[MSG:INFO:  Z Neg Limit gpio.39]
[MSG:INFO: X Axis driver test passed]
[MSG:DBG: X Axis Coolstep]
[MSG:INFO: Y Axis driver test passed]
[MSG:DBG: Y Axis Coolstep]
[MSG:INFO: Y2 Axis driver test passed]
[MSG:DBG: Y2 Axis Coolstep]
[MSG:INFO: Z Axis driver test passed]
[MSG:DBG: Z Axis Coolstep]
[MSG:INFO: safety_door_pin gpio.16]
[MSG:INFO: macro0_pin gpio.13:low]
[MSG:INFO: macro1_pin gpio.0:low]
[MSG:INFO: Kinematic system: Cartesian]
[MSG:INFO: Connecting to STA SSID:threeametis]
[MSG:INFO: Connecting.]
[MSG:INFO: Connecting..]
[MSG:INFO: Connecting...]
[MSG:INFO: Connected - IP is 192.168.0.85]
[MSG:INFO: WiFi on]
[MSG:INFO: Start mDNS with hostname:http://fluidnc.local/]
[MSG:INFO: HTTP started on port 80]
[MSG:INFO: Telnet started on port 23]
[MSG:INFO: ATC:atc_manual]
[MSG:INFO: Huanyang Spindle  Tx:gpio.4 Rx:gpio.25 RTS:NO_PIN Baud:9600]
[MSG:DBG: VFD setState:5 SpindleSpeed:0]
[MSG:DBG: RPM:0 mapped to device units:0]
[MSG:INFO: Mist coolant gpio.21]
[MSG:INFO: Probe gpio.22:low]
[MSG:DBG:  Z Neg Limit 0]
[MSG:DBG: VFD setState:5 SpindleSpeed:0]
[MSG:DBG: RPM:0 mapped to device units:0]
[MSG:DBG:  X Neg Limit 0]
[MSG:DBG:  Y Neg Limit 0]
[MSG:DBG: safety_door_pin 0]
[MSG:DBG: macro0_pin 0]
[MSG:DBG: macro1_pin 0]

Grbl 3.8 [FluidNC 3.8.4-pre2 (wifi) '$' for help]
[MSG:INFO: Huanyang PD0011, PD005 Freq range (100,400) Hz (6000,24000) RPM]
[MSG:INFO: Huanyang PD144 Rated RPM @ 50Hz:3000]
[MSG:INFO: Huanyang PD143 Poles:4]
[MSG:INFO: Huanyang PD014 Accel:6.000]
[MSG:INFO: Huanyang PD015 Decel:6.000]
[MSG:DBG: vfd_cmd_task mode:1]
[MSG:DBG: WStype_Connected]
[MSG:DBG: WebSocket 0 from 192.168.0.7 uri /]

User Interface Software

Webui

What happened?

Testing the 3.8.4-pre2 release from the 3.8.3....the stepper motors do not respond at all either with jogging or homing.

GCode File

No response

Other Information

No response

3404gerber commented 1 month ago

How did you set the E-Stop Bypass jumper inside the XPro?

SpikZASA commented 1 month ago

its all set as default i haven't opened the xpro. everything works fine on v3.8.3.

SpikZASA commented 1 month ago

Mitch resolved the issue here