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Problem: Spindle stop for tool change, while still in motion, before operation completes. #1375

Closed ikhwan-ma closed 3 days ago

ikhwan-ma commented 1 week ago

Wiki Search Terms

spindle stopped unexpectedly before tool change

Controller Board

6-pack External

Machine Description

Gantry router with external HBS860H all closed loop, dual X motor, single Y, single Z, Fuling/Fohlinn DB600 VFD 3.7KW, 3.5KW 8pole ATC spindle.

Input Circuits

No response

Configuration file

board: 6 Pack External
name: 6 Pack Ext XXYZ Fuling ATC
meta: Last changed 22/10/2024
use_line_numbers: true

stepping:
  engine: I2S_STREAM
  idle_ms: 255
  pulse_us: 4
  dir_delay_us: 1
  disable_delay_us: 0

axes:
  shared_stepper_disable_pin: NO_PIN
  x:
    steps_per_mm: 320.000
    max_rate_mm_per_min: 5000.000
    acceleration_mm_per_sec2: 200.000
    max_travel_mm: 850.000
    soft_limits: true
    homing:
      cycle: 2
      positive_direction: true
      mpos_mm: 0.000
      feed_mm_per_min: 100.000
      seek_mm_per_min: 500.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: gpio.34
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 3.000
      standard_stepper:
        step_pin: I2SO.2
        direction_pin: I2SO.1
        disable_pin: I2SO.0

    motor1:
      limit_neg_pin: gpio.39
      limit_pos_pin: NO_PIN
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 3.000
      standard_stepper:
        step_pin: I2SO.5
        direction_pin: I2SO.4
        disable_pin: I2SO.7

  y:
    steps_per_mm: 320.000
    max_rate_mm_per_min: 5000.000
    acceleration_mm_per_sec2: 200.000
    max_travel_mm: 650.000
    soft_limits: true
    homing:
      cycle: 2
      positive_direction: true
      mpos_mm: 0.000
      feed_mm_per_min: 100.000
      seek_mm_per_min: 500.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: NO_PIN
      limit_pos_pin: gpio.32
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 3.000
      standard_stepper:
        step_pin: I2SO.10
        direction_pin: I2SO.9
        disable_pin: I2SO.8

  z:
    steps_per_mm: 320.000
    max_rate_mm_per_min: 5000.000
    acceleration_mm_per_sec2: 200.000
    max_travel_mm: 90.000
    soft_limits: true
    homing:
      cycle: 1
      positive_direction: true
      mpos_mm: 0.000
      feed_mm_per_min: 100.000
      seek_mm_per_min: 250.000
      settle_ms: 500
      seek_scaler: 1.100
      feed_scaler: 1.100

    motor0:
      limit_neg_pin: NO_PIN
      limit_pos_pin: gpio.33
      limit_all_pin: NO_PIN
      hard_limits: false
      pulloff_mm: 3.000
      standard_stepper:
        step_pin: I2SO.13
        direction_pin: I2SO.12
        disable_pin: I2SO.15

probe:
  pin: gpio.36:low
  toolsetter_pin: gpio.14:low
  check_mode_start: true
  hard_stop: false

control:
  safety_door_pin: gpio.13:low
  # safety_door_pin pair with probe overtravel sw
  cycle_start_pin: gpio.12
  feed_hold_pin: gpio.15

i2so:
  bck_pin: gpio.22
  data_pin: gpio.21
  ws_pin: gpio.17

spi:
  miso_pin: gpio.19
  mosi_pin: gpio.23
  sck_pin: gpio.18

sdcard:
  card_detect_pin: NO_PIN
  cs_pin: gpio.5

start:
  must_home: true

coolant:
  flood_pin: i2so.25
  mist_pin: i2so.24
  delay_ms: 0

user_outputs:
  #P0 - ATC tool release
  digital0_pin: i2so.27
  #P1 - TLO Probe Blower
  digital1_pin: i2so.26

10V:
  output_pin: gpio.26
  forward_pin: gpio.4
  reverse_pin: gpio.16
  pwm_hz: 5000
  enable_pin: NO_PIN
  direction_pin: NO_PIN
  disable_with_s0: false
  s0_with_disable: true
  spinup_ms: 10000
  spindown_ms: 10000
  tool_num: 0
  speed_map: 0=0.000% 3600=20.000% 18000=100.000%
  off_on_alarm: false
  atc: atc_manual

atc_manual:
  safe_z_mpos_mm: -1.0000
  probe_seek_rate_mm_per_min: 300.0000
  probe_feed_rate_mm_per_min: 100.0000
  change_mpos_mm: -750.000 -315.000 -1.000
  ets_mpos_mm: -425.000 -75.000 -70.000
  ets_rapid_z_mpos_mm: -10.0000

Startup Messages

*** Connecting to tcp://192.168.1.201:23
*** Fetching device status
> 
ok
*** Fetching device firmware version
*** Fetching device status codes
*** Fetching device state
*** Fetching device settings
*** Connected to FluidNC 3.9.1
> $ss
[MSG:INFO: FluidNC v3.9.1 https://github.com/bdring/FluidNC]
[MSG:INFO: Compiled with ESP32 SDK:v4.4.7-dirty]
[MSG:INFO: Local filesystem type is littlefs]
[MSG:INFO: Configuration file:6P Ext XXYZ FUL.yaml]
[MSG:DBG: Running after-parse tasks]
[MSG:DBG: Checking configuration]
[MSG:INFO: Machine 6 Pack Ext XXYZ Fuling ATC]
[MSG:INFO: Board 6 Pack External]
[MSG:INFO: I2SO BCK:gpio.22 WS:gpio.17 DATA:gpio.21]
[MSG:INFO: SPI SCK:gpio.18 MOSI:gpio.23 MISO:gpio.19]
[MSG:INFO: SD Card cs_pin:gpio.5 detect:NO_PIN freq:8000000]
[MSG:INFO: Stepping:I2S_STREAM Pulse:4us Dsbl Delay:0us Dir Delay:1us Idle Delay:255ms]
[MSG:INFO: User Digital Output: 0 on Pin:I2SO.27]
[MSG:INFO: User Digital Output: 1 on Pin:I2SO.26]
[MSG:INFO: Axis count 3]
[MSG:INFO: Axis X (-850.000,0.000)]
[MSG:INFO:   Motor0]
[MSG:INFO:     standard_stepper Step:I2SO.2 Dir:I2SO.1 Disable:I2SO.0]
[MSG:INFO:  X Neg Limit gpio.34]
[MSG:INFO:   Motor1]
[MSG:INFO:     standard_stepper Step:I2SO.5 Dir:I2SO.4 Disable:I2SO.7]
[MSG:INFO:  X2 Neg Limit gpio.39]
[MSG:INFO: Axis Y (-650.000,0.000)]
[MSG:INFO:   Motor0]
[MSG:INFO:     standard_stepper Step:I2SO.10 Dir:I2SO.9 Disable:I2SO.8]
[MSG:INFO:  Y Pos Limit gpio.32]
[MSG:INFO: Axis Z (-90.000,0.000)]
[MSG:INFO:   Motor0]
[MSG:INFO:     standard_stepper Step:I2SO.13 Dir:I2SO.12 Disable:I2SO.15]
[MSG:INFO:  Z Pos Limit gpio.33]
[MSG:INFO: safety_door_pin gpio.13:low]
[MSG:INFO: feed_hold_pin gpio.15]
[MSG:INFO: cycle_start_pin gpio.12]
[MSG:INFO: Kinematic system: Cartesian]
[MSG:INFO: Connecting to STA SSID:ASF]
[MSG:INFO: Connecting.]
[MSG:INFO: Connecting..]
[MSG:INFO: Connected - IP is 192.168.1.201]
[MSG:INFO: WiFi on]
[MSG:INFO: Start mDNS with hostname:http://fluidnc.local/]
[MSG:INFO: HTTP started on port 80]
[MSG:INFO: Telnet started on port 23]
[MSG:INFO: ATC:atc_manual]
[MSG:INFO: 10V Spindle Ena:NO_PIN Out:gpio.26 Dir:NO_PIN Fwd:gpio.4 Rev:gpio.16 Freq:5000Hz Period:8191 ATC:atc_manual]
[MSG:INFO: Flood coolant I2SO.25]
[MSG:INFO: Mist coolant I2SO.24]
[MSG:INFO: Probe gpio.36:low]
[MSG:INFO: Toolsetter gpio.14:low]
ok
INFO: WiFi on
INFO: Start mDNS with hostname:http://fluidnc.local/
INFO: HTTP started on port 80
INFO: Telnet started on port 23
INFO: ATC:atc_manual
INFO: 10V Spindle Ena:NO_PIN Out:gpio.26 Dir:NO_PIN Fwd:gpio.4 Rev:gpio.16 Freq:5000Hz Period:8191 ATC:atc_manual
INFO: Flood coolant I2SO.25
INFO: Mist coolant I2SO.24
INFO: Probe gpio.36:low
INFO: Toolsetter gpio.14:low

User Interface Software

UGS 2.1.9

What happened?

The spindle stopped before the operation completes. I've uploaded a video to youtube.

The part has a round and oblong shape to pocket. In the youtube video link, I initially combined the 2 object into 1 pocket operation. So there are 2 tool change in the video. Last operation is chamfering.

In the gcode & output attached, I separated the 2 objects to run into separate pocket operations, having in total 3 tool changes. Last operation is chamfering. I did this to see if the spindle stopped in each intermediate tool change, but it only happens while in the oblong shape pocket operation. It did not happen in the round pocket operation.

toolchange-trial-part

The video can be seen here

GCode File

N100 (Exported by FreeCAD) N110 (Post Processor: grbl_post) N120 (Output Time:2024-11-09 10:52:23.858986) N130 (Begin preamble) N140 G17 G90 N150 G21 N160 (Begin operation: Fixture) N170 (Path: Fixture) N180 G54 N190 (Finish operation: Fixture) N200 (Begin operation: TC: 6mm_2F_EndMill002) N210 (Path: TC: 6mm_2F_EndMill002) N220 (TC: 6mm_2F_EndMill002) N230 (Begin toolchange) N240 M6 T2 N250 M3 S14500 N260 G4 P10 N270 (Finish operation: TC: 6mm_2F_EndMill002) N280 (Begin operation: Pocket_Shape) N290 (Path: Pocket_Shape) N300 (Pocket_Shape) N310 G0 Z5.000 N320 G0 X-31.821 Y28.179 N330 G0 Z3.000 N340 G1 X-31.821 Y28.179 Z-3.000 F450.000 N350 G3 X-36.127 Y29.353 Z-3.000 I-3.179 J-3.179 K0.000 F1650.000 N360 G3 X-39.353 Y23.873 Z-3.000 I1.127 J-4.353 K0.000 F1650.000 N370 G3 X-33.873 Y20.647 Z-3.000 I4.353 J1.127 K0.000 F1650.000 N380 G3 X-31.821 Y28.179 Z-3.000 I-1.127 J4.353 K0.000 F1650.000 N390 G0 Z5.000 N400 G0 X-32.883 Y27.117 Z5.000 N410 G0 X-32.883 Y27.117 Z3.000 N420 G1 X-32.883 Y27.117 Z-3.000 F450.000 N430 G3 X-35.751 Y27.899 Z-3.000 I-2.117 J-2.117 K0.000 F1650.000 N440 G3 X-37.899 Y24.249 Z-3.000 I0.751 J-2.899 K0.000 F1650.000 N450 G3 X-34.249 Y22.101 Z-3.000 I2.899 J0.751 K0.000 F1650.000 N460 G3 X-32.883 Y27.117 Z-3.000 I-0.751 J2.899 K0.000 F1650.000 N470 G0 Z5.000 N480 G0 X-33.945 Y26.055 Z5.000 N490 G0 X-33.945 Y26.055 Z3.000 N500 G1 X-33.945 Y26.055 Z-3.000 F450.000 N510 G3 X-35.374 Y26.445 Z-3.000 I-1.055 J-1.055 K0.000 F1650.000 N520 G3 X-36.445 Y24.626 Z-3.000 I0.374 J-1.445 K0.000 F1650.000 N530 G3 X-34.626 Y23.555 Z-3.000 I1.445 J0.374 K0.000 F1650.000 N540 G3 X-33.945 Y26.055 Z-3.000 I-0.374 J1.445 K0.000 F1650.000 N550 G0 Z5.000 N560 G0 Z5.000 N570 (Finish operation: Pocket_Shape) N580 (Begin operation: TC: 8mm_2F_EndMill) N590 (Path: TC: 8mm_2F_EndMill) N600 (TC: 8mm_2F_EndMill) N610 (Begin toolchange) N620 M6 T4 N630 M3 S15500 N640 G4 P10 N650 (Finish operation: TC: 8mm_2F_EndMill) N660 (Begin operation: Pocket_Shape001) N670 (Path: Pocket_Shape001) N680 (Pocket_Shape001) N690 G0 Z5.000 N700 G0 X60.992 Y-24.008 N710 G0 Z3.000 N720 G1 X60.992 Y-24.008 Z-3.000 F450.000 N730 G1 X60.869 Y-24.000 Z-3.000 F1650.000 N740 G1 X-10.869 Y-24.000 Z-3.000 F1650.000 N750 G1 X-10.992 Y-24.008 Z-3.000 F1650.000 N760 G1 X-11.000 Y-24.131 Z-3.000 F1650.000 N770 G1 X-11.000 Y-30.869 Z-3.000 F1650.000 N780 G1 X-10.992 Y-30.992 Z-3.000 F1650.000 N790 G1 X-10.869 Y-31.000 Z-3.000 F1650.000 N800 G1 X60.869 Y-31.000 Z-3.000 F1650.000 N810 G1 X60.992 Y-30.992 Z-3.000 F1650.000 N820 G1 X61.000 Y-30.869 Z-3.000 F1650.000 N830 G1 X61.000 Y-24.131 Z-3.000 F1650.000 N840 G1 X60.992 Y-24.008 Z-3.000 F1650.000 N850 G0 Z5.000 N860 G0 X59.000 Y-26.000 Z5.000 N870 G0 X59.000 Y-26.000 Z3.000 N880 G1 X59.000 Y-26.000 Z-3.000 F450.000 N890 G1 X-9.000 Y-26.000 Z-3.000 F1650.000 N900 G1 X-9.000 Y-29.000 Z-3.000 F1650.000 N910 G1 X59.000 Y-29.000 Z-3.000 F1650.000 N920 G1 X59.000 Y-26.000 Z-3.000 F1650.000 N930 G0 Z5.000 N940 G0 Z5.000 N950 (Finish operation: Pocket_Shape001) N960 (Begin operation: TC: 4mm_chamfer90deg) N970 (Path: TC: 4mm_chamfer90deg) N980 (TC: 4mm_chamfer90deg) N990 (Begin toolchange) N1000 M6 T3 N1010 M3 S12000 N1020 G4 P10 N1030 (Finish operation: TC: 4mm_chamfer90deg) N1040 (Begin operation: Deburr) N1050 (Path: Deburr) N1060 (Deburr) N1070 G0 Z5.000 N1080 G0 X-28.500 Y25.000 N1090 G0 Z3.000 N1100 G1 X-28.500 Y25.000 Z-2.000 F350.000 N1110 G3 X-28.500 Y25.000 Z-2.000 I-6.500 J0.000 K0.000 F950.000 N1120 G0 Z5.000 N1130 G0 Z5.000 N1140 G0 X-11.000 Y-21.000 N1150 G0 Z3.000 N1160 G1 X-11.000 Y-21.000 Z-2.000 F350.000 N1170 G3 X-14.000 Y-24.000 Z-2.000 I0.000 J-3.000 K0.000 F950.000 N1180 G1 X-14.000 Y-31.000 Z-2.000 F950.000 N1190 G3 X-11.000 Y-34.000 Z-2.000 I3.000 J0.000 K0.000 F950.000 N1200 G1 X61.000 Y-34.000 Z-2.000 F950.000 N1210 G3 X64.000 Y-31.000 Z-2.000 I0.000 J3.000 K0.000 F950.000 N1220 G1 X64.000 Y-24.000 Z-2.000 F950.000 N1230 G3 X61.000 Y-21.000 Z-2.000 I-3.000 J0.000 K0.000 F950.000 N1240 G1 X-11.000 Y-21.000 Z-2.000 F950.000 N1250 G0 Z5.000 N1260 G0 Z5.000 N1270 (Finish operation: Deburr) N1280 (Begin postamble) N1290 M5 N1300 G17 G90 N1310 M2

Other Information

This is the UGS output from the gcode above..

Connecting to tcp://192.168.1.201:23 Fetching device status

ok Fetching device firmware version Fetching device status codes Fetching device state Fetching device settings *** Connected to FluidNC 3.9.1 $J=G21G91Z10F1000 ok $J=G21G91Z10F1000 ok $J=G21G91Z10F1000 ok $J=G21G91Z10F1000 ok G90 X0 Y0 ok $J=G21G91X-10F1000 ok $J=G21G91X-10F1000 ok $J=G21G91Y10F1000 ok $J=G21G91Y10F1000 ok N100 N110 N120 N130 N140G17G90 N150G21 N160 N170 N180G54 ok ok ok ok ok ok ok ok N190 N200 N210 N220 N230 N240M6T2 N250M3S14500 N260G4P10 N270 N280 N290 N300 N310G0Z5.000 N320G0X-31.821Y28.179 N330G0Z3.000 ok ok ok ok ok ok [MSG:INFO: 10V spindle changed to tool:2 using ATC:atc_manual] ok N340G1X-31.821Y28.179Z-3.000F450.000 [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0X-750.000Y-315.000Z-1.000] [MSG:DBG: Macro line: G4P0 0.1] [MSG:DBG: Macro line: (MSG: Install tool #2 then resume to continue)] [MSG:INFO: MSG, Install tool #2 then resume to continue] [MSG:DBG: Macro line: M0] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0X-425.000Y-75.000] [MSG:DBG: Macro line: G53 G38.2 Z-70.000 F300.000] [PRB:-425.000,-75.000,-41.037:1] [MSG:DBG: Macro line: G53 G38.2 Z-70.000 F100.000] [PRB:-425.000,-75.000,-41.025:1] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: job sent] ok ok ok ok ok ok ok N350G3X-36.127Y29.353Z-3.000I-3.179J-3.179K0.000F1650.000 ok ok N360G3X-39.353Y23.873Z-3.000I1.127J-4.353K0.000F1650.000 ok N370G3X-33.873Y20.647Z-3.000I4.353J1.127K0.000F1650.000 ok N380G3X-31.821Y28.179Z-3.000I-1.127J4.353K0.000F1650.000 N390G0Z5.000 ok N400G0X-32.883Y27.117Z5.000 N410G0X-32.883Y27.117Z3.000 ok N420G1X-32.883Y27.117Z-3.000F450.000 ok ok N430G3X-35.751Y27.899Z-3.000I-2.117J-2.117K0.000F1650.000 ok ok N440G3X-37.899Y24.249Z-3.000I0.751J-2.899K0.000F1650.000 ok N450G3X-34.249Y22.101Z-3.000I2.899J0.751K0.000F1650.000 ok N460G3X-32.883Y27.117Z-3.000I-0.751J2.899K0.000F1650.000 N470G0Z5.000 ok N480G0X-33.945Y26.055Z5.000 N490G0X-33.945Y26.055Z3.000 ok N500G1X-33.945Y26.055Z-3.000F450.000 ok ok N510G3X-35.374Y26.445Z-3.000I-1.055J-1.055K0.000F1650.000 ok ok N520G3X-36.445Y24.626Z-3.000I0.374J-1.445K0.000F1650.000 ok N530G3X-34.626Y23.555Z-3.000I1.445J0.374K0.000F1650.000 ok N540G3X-33.945Y26.055Z-3.000I-0.374J1.445K0.000F1650.000 N550G0Z5.000 ok N560G0Z5.000 N570 N580 N590 N600 N610 N620M6T4 ok N630M3S15500 N640G4P10 N650 N660 N670 N680 N690G0Z5.000 ok N700G0X60.992Y-24.008 ok N710G0Z3.000 ok ok ok ok ok ok N720G1X60.992Y-24.008Z-3.000F450.000 [MSG:INFO: 10V spindle changed to tool:4 using ATC:atc_manual] ok [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: M5] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0X-750.000Y-315.000Z-1.000] [MSG:DBG: Macro line: G4P0 0.1] [MSG:DBG: Macro line: (MSG: Install tool #4 then resume to continue)] [MSG:INFO: MSG, Install tool #4 then resume to continue] [MSG:DBG: Macro line: M0] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0X-425.000Y-75.000] [MSG:DBG: Macro line: G53 G38.2 Z-70.000 F300.000] [PRB:-425.000,-75.000,-41.037:1] [MSG:DBG: Macro line: G53 G38.2 Z-70.000 F100.000] [PRB:-425.000,-75.000,-41.022:1] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: M3] [MSG:DBG: job sent] ok ok ok ok N730G1X60.869Y-24.000Z-3.000F1650.000 ok ok ok N740G1X-10.869Y-24.000Z-3.000F1650.000 ok ok N750G1X-10.992Y-24.008Z-3.000F1650.000 ok N760G1X-11.000Y-24.131Z-3.000F1650.000 ok N770G1X-11.000Y-30.869Z-3.000F1650.000 ok N780G1X-10.992Y-30.992Z-3.000F1650.000 ok N790G1X-10.869Y-31.000Z-3.000F1650.000 ok N800G1X60.869Y-31.000Z-3.000F1650.000 ok N810G1X60.992Y-30.992Z-3.000F1650.000 ok N820G1X61.000Y-30.869Z-3.000F1650.000 ok N830G1X61.000Y-24.131Z-3.000F1650.000 ok N840G1X60.992Y-24.008Z-3.000F1650.000 N850G0Z5.000 ok N860G0X59.000Y-26.000Z5.000 ok N870G0X59.000Y-26.000Z3.000 ok N880G1X59.000Y-26.000Z-3.000F450.000 ok ok N890G1X-9.000Y-26.000Z-3.000F1650.000 ok N900G1X-9.000Y-29.000Z-3.000F1650.000 ok N910G1X59.000Y-29.000Z-3.000F1650.000 ok N920G1X59.000Y-26.000Z-3.000F1650.000 N930G0Z5.000 ok N940G0Z5.000 N950 N960 N970 N980 N990 ok N1000M6T3 N1010M3S12000 N1020G4P10 ok N1030 N1040 N1050 N1060 N1070G0Z5.000 ok ok N1080G0X-28.500Y25.000 ok ok N1090G0Z3.000 ok ok ok ok [MSG:INFO: 10V spindle changed to tool:3 using ATC:atc_manual] ok N1100G1X-28.500Y25.000Z-2.000F350.000 [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: M5] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0X-750.000Y-315.000Z-1.000] [MSG:DBG: Macro line: G4P0 0.1] [MSG:DBG: Macro line: (MSG: Install tool #3 then resume to continue)] [MSG:INFO: MSG, Install tool #3 then resume to continue] [MSG:DBG: Macro line: M0] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: G53G0X-425.000Y-75.000] [MSG:DBG: Macro line: G53 G38.2 Z-70.000 F300.000] [PRB:-425.000,-75.000,-41.041:1] [MSG:DBG: Macro line: G53 G38.2 Z-70.000 F100.000] [PRB:-425.000,-75.000,-41.025:1] [MSG:DBG: Macro line: G53G0Z-1.000] [MSG:DBG: Macro line: M3] [MSG:DBG: job sent] ok ok ok ok ok ok ok N1110G3X-28.500Y25.000Z-2.000I-6.500J0.000K0.000F950.000 N1120G0Z5.000 ok N1130G0Z5.000 ok N1140G0X-11.000Y-21.000 N1150G0Z3.000 ok N1160G1X-11.000Y-21.000Z-2.000F350.000 ok ok ok N1170G3X-14.000Y-24.000Z-2.000I0.000J-3.000K0.000F950.000 ok ok N1180G1X-14.000Y-31.000Z-2.000F950.000 ok N1190G3X-11.000Y-34.000Z-2.000I3.000J0.000K0.000F950.000 ok N1200G1X61.000Y-34.000Z-2.000F950.000 ok N1210G3X64.000Y-31.000Z-2.000I0.000J3.000K0.000F950.000 ok N1220G1X64.000Y-24.000Z-2.000F950.000 ok N1230G3X61.000Y-21.000Z-2.000I-3.000J0.000K0.000F950.000 ok N1240G1X-11.000Y-21.000Z-2.000F950.000 N1250G0Z5.000 N1260G0Z5.000 ok N1270 N1280 N1290M5 N1300G17G90 N1310M2 ok ok ok ok ok ok ok

Finished sending file in 00:04:12

ok [MSG:INFO: Program End] ok

bdring commented 1 week ago

This is hard to reproduce on my test fixtures.

There should probably be a protocol_buffer_sync(...) here to complete all buffered gcode.

Probably right before spindle->stop(); 

if (gc_state.selected_tool != gc_state.tool) {
            bool stopped_spindle;
            Spindles::Spindle::switchSpindle(gc_state.selected_tool, Spindles::SpindleFactory::objects(), spindle, stopped_spindle);
            if (stopped_spindle) {
                spindle->stop();  // stop the new spindle
                gc_state.spindle_speed = 0.0;
                gc_block.modal.spindle = SpindleState::Disable;
            }
            spindle->tool_change(gc_state.selected_tool, false, false);
            ...
ikhwan-ma commented 6 days ago

Hi.. thanks for your reply.

I went into the source code and saw this function call as well. But not pursuing where this function originates from because I think I'd spend the time to test on another gcode file.

Found out everything went well for another file (and combined operations), and did the same thing again on the same 'problem' file, even after I rebooted the machine and restart UGS on my laptop.

I understand this is hard to replicate on your setup but can you at least share with me what kind of situation that might contribute to this erratic problems..? Let me know if you need more info on my setup or whatever it is to narrow this down.

On Sat, 9 Nov 2024, 23:11 bdring, @.***> wrote:

This is hard to reproduce on my test fixtures.

There should probably be a protocol_buffer_sync(...) here to complete all buffered gcode.

Probably right before spindle->stop();

if (gc_state.selected_tool != gc_state.tool) { bool stopped_spindle; Spindles::Spindle::switchSpindle(gc_state.selected_tool, Spindles::SpindleFactory::objects(), spindle, stopped_spindle); if (stopped_spindle) { spindle->stop(); // stop the new spindle gc_state.spindle_speed = 0.0; gc_block.modal.spindle = SpindleState::Disable; } spindle->tool_change(gc_state.selected_tool, false, false); ...

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bdring commented 6 days ago

We are discussing it here. There are some fixes on a PR. I still need to test multiple spindle systems and macro users.

https://discord.com/channels/780079161460916227/1304881649439473748

bdring commented 6 days ago

Try this pull request.

https://github.com/bdring/FluidNC/pull/1374

ikhwan-ma commented 5 days ago

thanks for the update.

On Mon, Nov 11, 2024 at 3:57 AM bdring @.***> wrote:

Try this pull request.

1374 https://github.com/bdring/FluidNC/pull/1374

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ikhwan-ma commented 4 days ago

Try this pull request.

1374

I need some help with this.

bdring commented 4 days ago

I'll create a pre release with the new code. Is that the help you need?

ikhwan-ma commented 4 days ago

Yes, please! I very much appreciate your help on that mstter. Thank you!

On Tue, 12 Nov 2024, 21:32 bdring, @.***> wrote:

I'll create a pre release with the new code. Is that the help you need?

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bdring commented 4 days ago

Pre-release is done.

https://github.com/bdring/FluidNC/releases/tag/v3.9.2-pre1

Get it via Github or the Web Installer (be sure to enable pre-releases)

ikhwan-ma commented 3 days ago

Awesome, thank you so much! I had to shutdown my machine yesterday after I can't progress with my work, no matter how I changed the milling operations or restarted the machine.

I'll make the update today and report the outcome accordingly.

Thanks again.

On Wed, 13 Nov 2024, 00:21 bdring, @.***> wrote:

Pre-release is done.

https://github.com/bdring/FluidNC/releases/tag/v3.9.2-pre1

Get is via Github or the Web Installer (be sure to enable pre-releases)

— Reply to this email directly, view it on GitHub https://github.com/bdring/FluidNC/issues/1375#issuecomment-2470973476, or unsubscribe https://github.com/notifications/unsubscribe-auth/BMYQYM65NDZOO3FGDJYC7Y32AITI5AVCNFSM6AAAAABROY6XQGVHI2DSMVQWIX3LMV43OSLTON2WKQ3PNVWWK3TUHMZDINZQHE3TGNBXGY . You are receiving this because you authored the thread.Message ID: @.***>

ikhwan-ma commented 3 days ago

Happy to report that the 'early stop' spindle bug is gone. There's something else that i thought was part of the erratic problem from the current 3.9.1 release, but persist in the 3.9.2 pre-release. I'll keep an eye for the current state of update and notify if there any other problem.

I'll open another issue later base on my findings. Perhaps another video too to document the tool change procedure.

Thanks for this! I'll make a donation soon as a token of gratitude for all your work guys..