Tight fit in a HP35 - Githubissues

grob6000 commented 4 weeks ago

One tester has reported the assembly is a tight fit in their HP35 - difficulty engaging the cover latches.

Consider reducing as far as practicable the case thickness/dimensions for the 2000mAh battery (10.5mm thick), otherwise the standard design will be reducing to 1500mAh capacity (8mm thick).

crozone commented 2 weeks ago

Related, do you have a recommended PCB thickness for manufacturing these?

grob6000 commented 2 weeks ago

I use 1.6mm standard boards, but feel free to experiment with thinner. A touch less thickness on the board may help here!

Alternatively, can always use a 8mm thick battery (and a thinner case; uploading the model on my todo list).

On Wed, 6 Nov 2024, 17:31 Ryan Crosby, @.***> wrote:

Related, do you have a recommended PCB thickness for manufacturing these?

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grob6000 commented 2 weeks ago

Now added the 8mm battery case option. This is significantly thinner (1.5mm less), albeit will be limited to a ~1500mAh 803450 battery: 137d82596de65c59421a0eff91bd49e9d54f383c

calcpsu / cphp82001

Tight fit in a HP35 #9