Closed im000000 closed 3 years ago
I'm always looking for data to support changes like this. I have been benchmarking this design against the Prusa MK3S parts because they have so many users successfully printing and using them. I guess I never checked this particular dimension:
The filament path in the current design is set at 2.0mm. It's also has a "birds mouth" profile to combat any blockage due to bridging:
The Prusa design uses a value of 2.4mm for the filament path diameter:
see: extruder-body.stl
So a bit is ~0.4mm π, this change will be in the next commit to the dev branch. I also added the same 0.6mm filet they have around the opening. The Prusa part don't have the "birds mouth" because the split line is down the middle of the filament path, meaning there is never a bridge. The birds mouth does give slightly more room for the filament to wriggle side-to-side vs a straight tube. I'm going to remove it from the bottom, since its technically unnecessary there. If we find there is a problem with flexibles we might try removing it from the top as well.
I'll put these changes into the dev branch when I make the next update.
thx, I will grab your dev branch over weekend.
I am now printing with PC Poly Max filament. Instead of Prusament PC . My current print doesnt show any warping at least on the bed. using an enclosure + skirt + brim to combat this. Also using a filament enclosure to keep the PC dry.
thx
On Thu, Feb 4, 2021 at 3:13 PM garethky notifications@github.com wrote:
I'm always looking for data to support changes like this. I have been benchmarking this design against the Prusa MK3S parts because they have so many users successfully printing and using them. I guess I never checked this particular dimension:
The filament path in the current design is set at 2.0mm. It's also has a "birds mouth" profile to combat any blockage due to bridging: [image: Screen Shot 2021-02-04 at 12 40 06 PM] https://user-images.githubusercontent.com/339834/106952627-35705e80-66e6-11eb-86ee-fc6ecbddf22d.png
The Prusa design uses a value of 2.4mm for the filament path diameter: [image: Screen Shot 2021-02-04 at 12 48 30 PM] https://user-images.githubusercontent.com/339834/106953886-cd227c80-66e7-11eb-8762-0d064e7f96d9.png see: extruder-body.stl https://github.com/prusa3d/Original-Prusa-i3/blob/MK3S/Printed-Parts/STL/extruder-body.stl
So a bit is ~0.4mm π, this change will be in the next commit to the dev branch. I also added the same 0.6mm filet they have around the opening. The Prusa part don't have the "birds mouth" because the split line is down the middle of the filament path, meaning there is never a bridge. The birds mouth does give slightly more room for the filament to wriggle side-to-side vs a straight tube. I'm going to remove it from the bottom, since its technically unnecessary there. If we find there is a problem with flexibles we might try removing it from the top as well.
[image: Screen Shot 2021-02-04 at 1 09 26 PM] https://user-images.githubusercontent.com/339834/106955719-79656280-66ea-11eb-8da0-cb05ac83ac0b.png
I'll put these changes into the dev branch when I make the next update.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-773607399, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5ECICL3DGOFKZCAWCXDS5MEZJANCNFSM4XDJPHIQ .
Just to be very clear: I haven't pushed this change to the development branch yet! I have a bunch of changes that I am doing in the OnShape file right now:
And maybe I should open all 3 of those issues as bugs here to track whats being changed...
I just pushed this change to development along with all the other work.
Thx , I will look at it next week and let you know how it goes.
On Sun, Feb 7, 2021, 7:35 PM garethky notifications@github.com wrote:
I just pushed this change to development along with all the other work.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-774812962, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5ED7T6WQIPGIEEZHRTLS545W5ANCNFSM4XDJPHIQ .
Hi,
I have some design improvement suggestions , specifically with hot end block and idler -- I printed the development branch version thinking i could replace it with main branch -- since I dont have the new fan design -- I couldnt test it immediately but my observations still hold.
I happen to have a Prusa MK3s printer and upgraded the hot end setup with this design: https://mihaidesigns.com/pitstop
My main reason for moving away from Prusa's design was that I like printing with flexibles , specifically ninja tek and it was always a hassle to untangle the hotend every time the filament jammed.
This comes back to your design, I think the tolerances should be relaxed to accommodate something like flexibles. I think a flexible friendly design will solve other issues along the way.
I see 2 issues: 1.-- The idler design does not allow it to squish the filament, if my gears are just a little far away, there is no corrective way to adjust for this --prusa's mk3 design allows a lot of room to adjust the closeness of the gears in the idler.
2.-- The PTFE tube should be more like mihai's design. https://mihaidesigns.com/pitstop --- the minute the gears start feeding the filament they should direct the filament straight into the ptfe tube. The current design feeds filament into a tunnel that has an obstruction which is the ptfe tube that is embedded inside the filament path. Think again of flexible filament being fed into this. If it is fed too fast it can jam and wont go into the ptfe tube easily.
That said, I am going to take a stab at tweaking your design, if you dont mind. I am using Blender for my 3D work. When I have something I will let you know.
Thx again for your efforts.
Irumbo
On Sun, Feb 7, 2021 at 7:52 PM Irumbo Mateene irumbo@gmail.com wrote:
Thx , I will look at it next week and let you know how it goes.
On Sun, Feb 7, 2021, 7:35 PM garethky notifications@github.com wrote:
I just pushed this change to development along with all the other work.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-774812962, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5ED7T6WQIPGIEEZHRTLS545W5ANCNFSM4XDJPHIQ .
The dev branch and mainline parts are not compatible. The idler had to be shortened to make room for the 40mm fan. If you are trying to mix parts that might cause an issue.
I don't understand issue #1? Are you saying that you can't get the idler closed enough? The idler gears mesh before the face of the idler makes contact with the extruder body. The actual design has the filament squished slightly with the idler still not touching the face of the extruder body:
For #2, this design is pretty standard now. Just looking around, both the newest version of the Prusa MK3S extruder and the Voron Afterburner extruder use this same concept. Printing the complex geometry is more reliable and provides tighter tolerances than cutting the PTFE without a jig did.
It is possible to configure parts in OnShape to have optional features, so I could have 2 versions of the extruder block, one with the feature and one with a plain hole, if you really want to cut the PTFE to shape.
Might be worth looking at: Filament path is not straight through Bondtech wheels
The idler is closing ok but design limits how close gears get together, in my case the filament is not being pulled through. But I can see the marks it is making on filament. It is also possible that the gear teeth are not aligned properly vsomething I will verify.
I would have wanted in this design to be able to have the gears touch together.
Prusa's design doesn't have any plastic preventing gears from getting any closer.
I think freedom to be able to have gears touch should be a top consideration.
In case #2 -- It was very hard for me to push the PTFE tube inside, so very possible it didn't go in all way.
I would like to see the PTFE tube protruding a little when I open idler door, which will be tricky to get right because of tolerances.
I will be able to tweak the designs , have had some experiences doing that with other designs to fit my needs.
Might use on shape as u suggest for now trying to become proficient with blender since it is open source but may switch at some point.
It is very likely all this might be because of material I am using -- PC but I think it is right material for this role
The again.
On Tue, Feb 9, 2021, 1:06 AM garethky notifications@github.com wrote:
The dev branch and mainline parts are not compatible. The idler had to be shortened to make room for the 40mm fan. If you are trying to mix parts that might cause an issue.
I don't understand issue #1 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/pull/1? Are you saying that you can't get the idler closed enough? The idler gears mesh before the face of the idler makes contact with the extruder body. The actual design has the filament squished slightly with the idler still not touching the face of the extruder body:
[image: Screen Shot 2021-02-08 at 10 24 22 PM] https://user-images.githubusercontent.com/339834/107324241-97b9be00-6a5c-11eb-97ec-20283eed9c1a.png
For #2 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2, this design is pretty standard now. Just looking around, both the newest version of the Prusa MK3S extruder https://github.com/prusa3d/Original-Prusa-i3/blob/MK3S/Printed-Parts/STL/extruder-body.stl and the Voron Afterburner extruder https://github.com/VoronDesign/Voron-Afterburner/blob/master/STLs/Gantry/Direct_Feed/extruder_body.stl use this same concept. Printing the complex geometry is more reliable and provides tighter tolerances than cutting the PTFE without a jig did.
It is possible to configure parts in OnShape to have optional features, so I could have 2 versions of the extruder block, one with the feature and one with a plain hole, if you really want to cut the PTFE to shape.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-775722016, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5EDWRDC7N3354TLJUK3S6DNGZANCNFSM4XDJPHIQ .
I looked at the stl file for the hotend block and the measurements look ok, with an eye to tweaking it. Specifically the bottom part where the ptfe tube fits.
I am going to use a smaller nozzle (2.5mm) to re-print the heater block and see if the smaller nozzle will be a little more within spec for the filament path.
If that doesnt work I will try and print the heater block in a vertical position .
The main culprit I think now is the PC Max filament, it generally prints well and doesnt warp -- but every now and then you will see artifacts in print where it oozes perhaps a little bit more filament than expected.
I will let you know how this goes ..
thx
On Tue, Feb 9, 2021 at 7:39 AM Irumbo Mateene irumbo@gmail.com wrote:
The idler is closing ok but design limits how close gears get together, in my case the filament is not being pulled through. But I can see the marks it is making on filament. It is also possible that the gear teeth are not aligned properly vsomething I will verify.
I would have wanted in this design to be able to have the gears touch together.
Prusa's design doesn't have any plastic preventing gears from getting any closer.
I think freedom to be able to have gears touch should be a top consideration.
In case #2 -- It was very hard for me to push the PTFE tube inside, so very possible it didn't go in all way.
I would like to see the PTFE tube protruding a little when I open idler door, which will be tricky to get right because of tolerances.
I will be able to tweak the designs , have had some experiences doing that with other designs to fit my needs.
Might use on shape as u suggest for now trying to become proficient with blender since it is open source but may switch at some point.
It is very likely all this might be because of material I am using -- PC but I think it is right material for this role
The again.
On Tue, Feb 9, 2021, 1:06 AM garethky notifications@github.com wrote:
The dev branch and mainline parts are not compatible. The idler had to be shortened to make room for the 40mm fan. If you are trying to mix parts that might cause an issue.
I don't understand issue #1 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/pull/1? Are you saying that you can't get the idler closed enough? The idler gears mesh before the face of the idler makes contact with the extruder body. The actual design has the filament squished slightly with the idler still not touching the face of the extruder body:
[image: Screen Shot 2021-02-08 at 10 24 22 PM] https://user-images.githubusercontent.com/339834/107324241-97b9be00-6a5c-11eb-97ec-20283eed9c1a.png
For #2 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2, this design is pretty standard now. Just looking around, both the newest version of the Prusa MK3S extruder https://github.com/prusa3d/Original-Prusa-i3/blob/MK3S/Printed-Parts/STL/extruder-body.stl and the Voron Afterburner extruder https://github.com/VoronDesign/Voron-Afterburner/blob/master/STLs/Gantry/Direct_Feed/extruder_body.stl use this same concept. Printing the complex geometry is more reliable and provides tighter tolerances than cutting the PTFE without a jig did.
It is possible to configure parts in OnShape to have optional features, so I could have 2 versions of the extruder block, one with the feature and one with a plain hole, if you really want to cut the PTFE to shape.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-775722016, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5EDWRDC7N3354TLJUK3S6DNGZANCNFSM4XDJPHIQ .
In the above linked Prusa issue they note that the "ideal" designed gap between the bondtech gears is 8.7mm. I based the gap in this design on measurements taken from a BMG extruder. I got 8.6mm. The filament path is straight relative to that spacing:
I'm going to call that "good enough".
This is an interference projection with +2 degrees of closure on the idler beyond what is possible now. I'll see what I can do to make this work for tighter grip on flexibles.
Don't be in a hurry to do that yet.
I re-printed the hotend block using 2.5mm nozzle and it fixed the tolerance issue I was having with the filament path. I also widened the ptfe tube path that connects to mosquito by a very very tiny amount but in retrospect i don't think that was necessary.
The result of 2.5mm nozzle is that the ptfe tube is able to easily slide all the way into the area created to connect it to the mosquito hot end. This is actually good for flexibles because the ptfe tube is now occupying the whole space and reducing chance of flexible jamming once it gets past the gears.
Going forward I am going to use 2.5 mm nozzle for prints that require very tight tolerances.
I am now looking into why my filament is not being picked up easily, when I start extruding. I think this could be loose gears not being tightened.
Will know some more after some more investigation and tweaking
Once I have filament feeding without much fuss, I will have a better opinion to make.
In general flexibles might be a tough act to solve because of the limits you have to work with concerning the tool changer.
Thx again.
On Thu, Feb 11, 2021, 6:47 PM garethky notifications@github.com wrote:
This is an interference projection with +2 degrees of closure on the idler beyond what is possible now. I'll see what I can do to make this work for tighter grip on flexibles. [image: Screen Shot 2021-02-11 at 4 44 06 PM] https://user-images.githubusercontent.com/339834/107717548-b6040180-6c88-11eb-8c5d-6529f3d46341.png
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-777893760, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5ECYZGUEHGI2NOEHQMDS6R3AZANCNFSM4XDJPHIQ .
Hi,
I fixed the issue with one of my tools not picking filament up. The gear assembly that connects to the stepper motor was loose so I tightened it up.
I think you have a very good design in your hands. However it was not picking up flexibles, I think the fix for this is to allow the idler mechanism to be able to get much closer and get a firm grip on the filament.
I am going to tweak the heater block as well to make room for the idler gears to grind against the filament.
The design you suggested is a good start, it will also require removing some of the material on the rotating gear assembly so it doesnt prevent the idler gears from connecting fully.
thx
On Thu, Feb 11, 2021 at 11:00 PM Irumbo Mateene irumbo@gmail.com wrote:
Don't be in a hurry to do that yet.
I re-printed the hotend block using 2.5mm nozzle and it fixed the tolerance issue I was having with the filament path. I also widened the ptfe tube path that connects to mosquito by a very very tiny amount but in retrospect i don't think that was necessary.
The result of 2.5mm nozzle is that the ptfe tube is able to easily slide all the way into the area created to connect it to the mosquito hot end. This is actually good for flexibles because the ptfe tube is now occupying the whole space and reducing chance of flexible jamming once it gets past the gears.
Going forward I am going to use 2.5 mm nozzle for prints that require very tight tolerances.
I am now looking into why my filament is not being picked up easily, when I start extruding. I think this could be loose gears not being tightened.
Will know some more after some more investigation and tweaking
Once I have filament feeding without much fuss, I will have a better opinion to make.
In general flexibles might be a tough act to solve because of the limits you have to work with concerning the tool changer.
Thx again.
On Thu, Feb 11, 2021, 6:47 PM garethky notifications@github.com wrote:
This is an interference projection with +2 degrees of closure on the idler beyond what is possible now. I'll see what I can do to make this work for tighter grip on flexibles. [image: Screen Shot 2021-02-11 at 4 44 06 PM] https://user-images.githubusercontent.com/339834/107717548-b6040180-6c88-11eb-8c5d-6529f3d46341.png
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-777893760, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5ECYZGUEHGI2NOEHQMDS6R3AZANCNFSM4XDJPHIQ .
Here you go: Add 2 degrees of clearance to idler
I don't actually think this is going to do anything for your issue though. But you can try it with the drive gear not in place and see that it closes more. Its just that the gears are fully meshed and can't close anymore. The cylinders of the Bondtech gears never touch at maximum closure (if they did we would have problems hitting the set screw!).
I tried hand feeding some TPU through an extruder (turning the reduction gear by hand so I could feel what was going on) and I didn't have a problem. You can apply a LOT of tension with this design. Its because of the leaver arm design and short spring, see issue 6
Thx will try it out next after I have tested my modification.
I was also able to feed in tpu by hand with idler closed but without stepper motor , attached and it seemed to feed in ok on original design β I am using ninjaflex by the way which is very soft.
My guess is once the stepper motor is added it realigns everything by a little bit.
btw Prusa doesnβt include a profile for ninja flex in their slicer filament profile.
What I have done in my tweak is extend the length of idler by about .7 mm around the area where the two gears meet and also remove area that would be occupied by gear on idler from hotend block.
If it works I will let you know. This is what hotend block looks like ( see attachment )
On Sun, Feb 14, 2021 at 1:31 AM garethky notifications@github.com wrote:
Here you go: Add 2 degrees of clearance to idler https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/commit/0b50e7e5d4a089c8dc81de069408ee751e804964
I don't actually think this is going to do anything for your issue though. But you can try it with the drive gear not in place and see that it closes more. Its just that the gears are fully meshed and can't close anymore. The cylinders of the Bondtech gears never touch at maximum closure (if they did we would have problems hitting the set screw!).
I tried hand feeding some TPU through an extruder (turning the reduction gear by hand so I could feel what was going on) and I didn't have a problem. You can apply a LOT of tension with this design. Its because of the leaver arm design and short spring, see issue 6 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/6
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-778740252, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5EGGD4ZSJBOW43ODP4TS65365ANCNFSM4XDJPHIQ .
I will test your design change it is similar to what I had in mind after looking at it. It will take me about a week or so before I can give you an update. I am going to order the fans that work with this. I might also apply your design change to the older version also.
thx
On Sun, Feb 14, 2021 at 7:57 AM Irumbo Mateene irumbo@gmail.com wrote:
Thx will try it out next after I have tested my modification.
I was also able to feed in tpu by hand with idler closed but without stepper motor , attached and it seemed to feed in ok on original design β I am using ninjaflex by the way which is very soft.
My guess is once the stepper motor is added it realigns everything by a little bit.
btw Prusa doesnβt include a profile for ninja flex in their slicer filament profile.
What I have done in my tweak is extend the length of idler by about .7 mm around the area where the two gears meet and also remove area that would be occupied by gear on idler from hotend block.
If it works I will let you know. This is what hotend block looks like ( see attachment )
On Sun, Feb 14, 2021 at 1:31 AM garethky notifications@github.com wrote:
Here you go: Add 2 degrees of clearance to idler https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/commit/0b50e7e5d4a089c8dc81de069408ee751e804964
I don't actually think this is going to do anything for your issue though. But you can try it with the drive gear not in place and see that it closes more. Its just that the gears are fully meshed and can't close anymore. The cylinders of the Bondtech gears never touch at maximum closure (if they did we would have problems hitting the set screw!).
I tried hand feeding some TPU through an extruder (turning the reduction gear by hand so I could feel what was going on) and I didn't have a problem. You can apply a LOT of tension with this design. Its because of the leaver arm design and short spring, see issue 6 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/6
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-778740252, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5EGGD4ZSJBOW43ODP4TS65365ANCNFSM4XDJPHIQ .
The idler should be all you need to print. Thank you for testing!
On Sun, Feb 14, 2021 at 2:52 PM im000000 notifications@github.com wrote:
I will test your design change it is similar to what I had in mind after looking at it. It will take me about a week or so before I can give you an update. I am going to order the fans that work with this. I might also apply your design change to the older version also.
thx
On Sun, Feb 14, 2021 at 7:57 AM Irumbo Mateene irumbo@gmail.com wrote:
Thx will try it out next after I have tested my modification.
I was also able to feed in tpu by hand with idler closed but without stepper motor , attached and it seemed to feed in ok on original design β I am using ninjaflex by the way which is very soft.
My guess is once the stepper motor is added it realigns everything by a little bit.
btw Prusa doesnβt include a profile for ninja flex in their slicer filament profile.
What I have done in my tweak is extend the length of idler by about .7 mm around the area where the two gears meet and also remove area that would be occupied by gear on idler from hotend block.
If it works I will let you know. This is what hotend block looks like ( see attachment )
On Sun, Feb 14, 2021 at 1:31 AM garethky notifications@github.com wrote:
Here you go: Add 2 degrees of clearance to idler < https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/commit/0b50e7e5d4a089c8dc81de069408ee751e804964
I don't actually think this is going to do anything for your issue though. But you can try it with the drive gear not in place and see that it closes more. Its just that the gears are fully meshed and can't close anymore. The cylinders of the Bondtech gears never touch at maximum closure (if they did we would have problems hitting the set screw!).
I tried hand feeding some TPU through an extruder (turning the reduction gear by hand so I could feel what was going on) and I didn't have a problem. You can apply a LOT of tension with this design. Its because of the leaver arm design and short spring, see issue 6 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/6
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub < https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-778740252 , or unsubscribe < https://github.com/notifications/unsubscribe-auth/AA7U5EGGD4ZSJBOW43ODP4TS65365ANCNFSM4XDJPHIQ
.
β You are receiving this because you commented. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-778855415, or unsubscribe https://github.com/notifications/unsubscribe-auth/AACS66XFF3JHN2WT2MTX5HTS7BHZRANCNFSM4XDJPHIQ .
I will print the idler today and see how it compares to mine.
So far this revision looks to be much improved.
On Sun, Feb 14, 2021, 8:03 PM garethky notifications@github.com wrote:
The idler should be all you need to print. Thank you for testing!
- Gareth
On Sun, Feb 14, 2021 at 2:52 PM im000000 notifications@github.com wrote:
I will test your design change it is similar to what I had in mind after looking at it. It will take me about a week or so before I can give you an update. I am going to order the fans that work with this. I might also apply your design change to the older version also.
thx
On Sun, Feb 14, 2021 at 7:57 AM Irumbo Mateene irumbo@gmail.com wrote:
Thx will try it out next after I have tested my modification.
I was also able to feed in tpu by hand with idler closed but without stepper motor , attached and it seemed to feed in ok on original design β I am using ninjaflex by the way which is very soft.
My guess is once the stepper motor is added it realigns everything by a little bit.
btw Prusa doesnβt include a profile for ninja flex in their slicer filament profile.
What I have done in my tweak is extend the length of idler by about .7 mm around the area where the two gears meet and also remove area that would be occupied by gear on idler from hotend block.
If it works I will let you know. This is what hotend block looks like ( see attachment )
On Sun, Feb 14, 2021 at 1:31 AM garethky notifications@github.com wrote:
Here you go: Add 2 degrees of clearance to idler <
I don't actually think this is going to do anything for your issue though. But you can try it with the drive gear not in place and see that it closes more. Its just that the gears are fully meshed and can't close anymore. The cylinders of the Bondtech gears never touch at maximum closure (if they did we would have problems hitting the set screw!).
I tried hand feeding some TPU through an extruder (turning the reduction gear by hand so I could feel what was going on) and I didn't have a problem. You can apply a LOT of tension with this design. Its because of the leaver arm design and short spring, see issue 6 <https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/6
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub <
https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-778740252
,
or unsubscribe <
https://github.com/notifications/unsubscribe-auth/AA7U5EGGD4ZSJBOW43ODP4TS65365ANCNFSM4XDJPHIQ
.
β You are receiving this because you commented. Reply to this email directly, view it on GitHub < https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-778855415 , or unsubscribe < https://github.com/notifications/unsubscribe-auth/AACS66XFF3JHN2WT2MTX5HTS7BHZRANCNFSM4XDJPHIQ
.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-778893300, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5EG6CKD5ZZUQQXGD6TTS7B6GVANCNFSM4XDJPHIQ .
I printed the idler modification you made and I am afraid to say it cant move gears any closer. ( It also was a bit short in aligning properly with the heater block in master branch.)
There is a protuberance on heater block ( see attached ), that is preventing the idler from getting any closer.
In my modification of your design. ( with protuberance removed ) I have had no issues printing. I did have to tighten it progressively until I found the right tension to grip the filament.
I havent yet tested ninjaflex filament but I am certain it will work as well.
thx
I don't see any pictures, can you try posting again? i think you are responding in email and that doesn't work on github.
images re000 - re0001 show the modifications I made. I lengthened idler a bit -- not shown and cut away the plastic in front of gears.
re002 and re003 show your mostly original hotend block from master branch with the idler from dev branch/
things to note: I was unable to get idler in dev branch any closer to the body of the hotend block. so the clearance of both idlers is similar but the one I modified is slightly lengthened. the plastic in between both gears when they touch together is preventing the idler from moving in closer.
Please only reply directly on github, email does not post images.
Here is my take on this:
This is the modified dev branch idler installed without the drive/reduction gear. As you can see it closes until the barrel of the idler gear makes contact with the circular section of plastic that the filament feeds through.
This is the same setup, shot so we can see how closed the idler gets. Note the small gap between the idler and the extruder body:
So from the above there cant be any plastic in the way between the idler and the extruder....
This is with the drive/reduction shaft installed. I cut a hole in the back plate so we can see a little better here. Its important that the back bearing is used to check this because otherwise you will skew the shaft and the two gears won't be parallel. As you can see, the idler is not nearly as closed as it was above. The gap between the idler body and the extruder is larger. This is because the gears have fully meshed. A Bondtech gear set cant get any more closed than this.
This goes for the original idler arm as well, its no different, there was just less of a gap to the extruder body by design. And the idler does not touch the hub on the reduction gear. If it did the shaft would be the thing touching and that's not possible because Bondtech designed the gear set and the hub to have more clearance than that.
Closing as the original request for a wider filament path has been implemented and the other issue is now moved to https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/7.
the noctua fan you are testing out for new dev. branch is 12v -- is your system 24v also?
did you follow these instructions for use of 12v noctua fan? https://www.antonmansson.com/how-to-run-12v-fan-on-24v-3d-printer
the web page above suggests using a buck converter to bring the voltage from 24 to 12v. I am ordering those parts now -- It will take me perhaps 2wks or more before I test your modified design. Want to see how well this current one works now that the bearing is installed. I had ordered bearings while back but hadnt realised what there purpose was and had just put them away.
thx again
On Thu, Feb 18, 2021 at 6:22 PM garethky notifications@github.com wrote:
Closed #2 https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#event-4349594068, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5ECEQCJTFF2QBFQLF2TS7WVNHANCNFSM4XDJPHIQ .
On the Duet 3 you can pick the voltage for both the two fan independently.
On the Duet 2 you have to pick between 12V and 24V for all fans. There are 12V 5015 fans available so you can run the Noctua. You can also get 24V 40mm fans if you want to stick with 24V, it just wont be a Noctua.
Thx for the tip. Didn't know this.
On Sat, Feb 20, 2021, 1:37 PM garethky notifications@github.com wrote:
On the Duet 3 you can pick the voltage for both the two fan independently.
On the Duet 2 you have to pick between 12V and 24V for all fans. There are 12V 5015 fans available so you can run the Noctua. You can also get 24V 40mm fans if you want to stick with 24V, it just wont be a Noctua.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-782738111, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5EAWTCO2YNYEIDOO4ZDTAAFQLANCNFSM4XDJPHIQ .
Hi,
I wanted to give you an update on the toolhead design you made.
I havent yet had the chance to test the design you have in the development branch. Clearing up some issues I am having with a different brand of PC, that I plan to use for printing the components. I might stick with PolyMax if the one I am using doesnt turn out so well.
I havent had any issues whatsoever with the older design, been printing mostly with ninjatek filament and so far I am not seeing the issues I used to have on my Prusa where it might take some fiddling with the tensioning before I could start to print with tpu.
The original issues I had with exception of the filament path were mostly me not following the instructions properly.
So far so good and thx again.
On Sat, Feb 20, 2021 at 3:20 PM Irumbo Mateene irumbo@gmail.com wrote:
Thx for the tip. Didn't know this.
On Sat, Feb 20, 2021, 1:37 PM garethky notifications@github.com wrote:
On the Duet 3 you can pick the voltage for both the two fan independently.
On the Duet 2 you have to pick between 12V and 24V for all fans. There are 12V 5015 fans available so you can run the Noctua. You can also get 24V 40mm fans if you want to stick with 24V, it just wont be a Noctua.
β You are receiving this because you authored the thread. Reply to this email directly, view it on GitHub https://github.com/garethky/Slice-Mosquito-Direct-Tool-Head/issues/2#issuecomment-782738111, or unsubscribe https://github.com/notifications/unsubscribe-auth/AA7U5EAWTCO2YNYEIDOO4ZDTAAFQLANCNFSM4XDJPHIQ .
I was having some difficulty getting my filament to feed through the opening into the hotend. I think the filament path should be widened a bit to allow for easy passage of filaments.