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reuterbal / photobooth

A flexible photobooth software
GNU Affero General Public License v3.0
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[Build Story] New Compact Printing Photobooth #186

Closed andyboeh closed 4 years ago

andyboeh commented 5 years ago

Describe your photobooth This is going to be my second photobooth and I decided to post early on, during the development process, to get some feedback and ideas. As this is the initial post, this is what I've planned and partially ordered so far:

Hardware

Of course, the Raspberry and the Arduino will have to communicate, I'll probably go via the UART and implement a simple communication protocol.

Printer I would like to get better status feedback from the printer. I've read that the printer reports its status via USB, so I'll probably implement a stand-alone program that monitors the printer via USB while printing actually works via WiFi since it's more reliable for most. Then the photobooth can show printer messages like out of paper or out of ink. The printer will be modified so that I can power it on/off via a relay.

External Screen The Raspberry Pi 4 has two HDMI outputs and is fully dual-screen capable. I'm planning on adding an HDMI socket to the box, so that an external screen (like a big TV screen or a projector) can be plugged in. I would like to extend the software to support a slideshow on the external screen.

Status I've ordered most components (apart from the box) and I still had some parts, like the Arduino Pro Micro, lying around. This is going to be a spare time project, so don't expect update to happen frequently. Plus, there is quite some work to do regarding the software and hardware implementation.

I'd love to read your comments!

andyboeh commented 5 years ago

First update

Last weekend I had quite some time to work on the new project. What I did:

Printer

As mentioned, I'd like to get better feedback on the printer state in software, so I played around with the different connection methods, drivers and tools. My original idea was to connect it via WiFi for printing and to use the USB connection for status reporting. It doesn't work: While a client is connected, the USB connection is disabled, hence no status output. I'm currently investigating two solutions:

Since IPP seems to be the easier solution, i will investigate that first.

A few pictures: IMG_20191006_150149 IMG_20191006_150155

andyboeh commented 5 years ago

Second Update

It's been some time since I had the time to work on the Photobooth. I built the wooden case including the camera mount and a side-door for easy access to the components. The printer door is still missing and so is the printer mount, therefore, pictures will be added later on.

The next update will probably be made after Christmas, in the hope that there will be some time to work on the project again.

Printer

In the meantime, I tested the printer connection using IPP over WiFi: The reports from the printer are actually complete, so what's missing is a python module to report the printer status to the photobooth software. I will connect the printer using USB and see if it is really unstable.

External Screen

Finally, I was able to figure out a configuration on the Raspberry Pi 4 that allows the use of a 7" touch panel along with an external screen. The 7" screen I ordered is a cheap Chinese IPS-screen connected via HDMI with remarkably good value for the price. However, the provided script for adding it to the system is complete unnecessary crap. Only downside is that the Pi does not support hotplug, so all screen have to be connected before powering on the system.

Camera

Turns out that the previous owner tried to replace the wrong part: the screen cable was broken, not the screen itself. I bought a new cable, so the screen works again. However, the previous owner successfully broke the button flex connector on the board. I was able to make it work for a few days, now the "right" button is broken. I'll accept that ,since I don't need it anyway. I was also able to fix the lens, but I decided to use an older model 18-55 lens.

andyboeh commented 4 years ago

Hardware (nearly) finished

Finally, an update. The hardware is nearly finished and I'll make a few software adaptations. Regarding hardware, the modification of the printer is not yet done.

Outside

The whole box is covered with black and red matte self-adhesive foil. When attached properly, it looks really nice. Unfortunately, there are a few bubbles at the front that I couldn't get rid of. Anyhow, from top to bottom: Flash + assist lights (one red, one white), 7" touch screen, camera opening, power button. The power button is a push button with blue LED light.

IMG_20200207_143103

On the bottom, there are USB, HDMI and Ethernet ports.

IMG_20200207_143039

The back side contains the system fan, one side is the service door and the other side contains power supply and printer.

Inside

There is now more hardware (and cables!) included than I had anticipated. I'm not particularly happy with how the cable management is done (mostly, hot glue), but it's OK for now.

Complete inside view, from top to bottom: Flash with thick spiral cable, system fan, printer, on the right hand side display and Raspberry Pi 4, camera, power supply, relay board, system controller. Not visible: MOSFET PWM driver board.

IMG_20200207_142918

Software

There is a small ATMega 32u4 (an Arduino Pro Micro) that runs from the 5V standby line of the power supply. It is responsible for powering on and shutting down the system. Initially, i wanted a bi-directional communication between photobooth and the MCU via serial, but it turned out that I have the 5V version while the Raspberry is 3.3V. Thus, i ended up having a GPIO-based communication, whereby the ATMega only ever pulls pins low or leaves them floating (pull-ups on the Raspberry side). I enabled two DT-overlays on the raspberry side: gpio-poweroff and gpio-shutdown. The Raspberry then signals via a GPIO line when shutdown has completed and can be shutdown by pulling a GPIO line low. Then, I added a script to autostart that pulls a GPIO low to signal that boot has completed.

The ATMega also blinks and pulses the power LED and powers on/off the camera and the printer (coming soon).

andyboeh commented 4 years ago

Regarding the printer: It works very well over USB as long as you don't run out of paper or ribbon. If you do, CUPS is paused and upon resume, the job is duplicated. You can't force-resume in a script because you end up with one additional copy for every resume.

I dove into the driver code and I'll try a few adjustments so that CUPS doesn't pause but reports the printer state only. This is, once again, going to take some time...

thyristor59 commented 4 years ago

hello i would be fully interested in solving the problem of pausing the printer! Did you find a lead? thank you in advance

andyboeh commented 4 years ago

Yes, the lead is as mentioned: the printer driver reports an error state instead of a "warning" if it runs out of paper. I'm not following this direction anymore, because I'm currently re-writing photobooth in C++ and I'll directly include support for the printer driver there.

thyristor59 commented 4 years ago

good luck on the job! I am new, I try to find a solution for this problem via the forums.

andyboeh commented 4 years ago

If you refer to your problem in #209, that's something entirely different. My printer is connected via USB and uses the Gutenprint backend. Yours is connected via WiFi and uses a generic IPP interface.

thyristor59 commented 4 years ago

these are actually 2 different problems, and I still haven't managed to connect to WiFi

andyboeh commented 4 years ago

Regarding WiFi: I followed the official tutorial at https://www.raspberrypi.org/documentation/configuration/wireless/access-point.md, works perfectly on Buster. The only thing I added in addition is a dhcp-host entry for dnsmasq with the printer's MAC address so that it always gets the same IP address assigned.

andyboeh commented 4 years ago

In the meantime, I mixed-in a 3D-printed part (camera holder, so that the camera can be moved forward and backward easily).

Regarding printer support: In the end, I completely rewrote photobooth in C++ and directly included printer support for Canon Selphy via WiFi and USB. Since it no longer runs photobooth, I'm closing this.