spacedecentral / Coral

Coral is an open source robotic space mission, designed to perform in-situ resource utilization (ISRU) using lunar regolith as feedstock.
https://spacedecentral.net/coral
GNU General Public License v3.0
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Literature review on Power #28

Open Engineer1119 opened 6 years ago

Engineer1119 commented 6 years ago

Research the different technologies for generating/storing power, including new technologies and systems that are likely to be used on commercial space vehicles. Consider the possible high requirement of energy for processing the regolith and how that may influence the design.

List each technology by the following factors:

Document these results above here: https://docs.google.com/spreadsheets/d/1-EBZgltVHDXnP13Wnn71i3uRfV2lRPFsy1u-j3tIBFg/edit#gid=0

Also, any source material for the listed factors above needs to be retained in the research documentation for peer review purposes. It is understood that some of the factors may be educated guesses or outright assumptions from the outset of the research phase, and all factors will be fully vetted during the peer review process for validity and accuracy.

timallard commented 6 years ago

Inverters aren't very long lived went looking and found DC to AC converters used before solid-state and they are direct drive, so, by giving the motor a longer torquearm it gains mechanical advantage on the generator, a class 2 lever 4:1 feasible. I call these feedback generators for a class of machine, the motor rotational velocity is higher cutting more lines/sec than the generator if the same turns/unit a way to view them, 5.125kw can output 4kw, motive power or electricity. Proof of concept can be done with drone parts, matching rpm the main trick, haven't done this yet no place to work. In spite of that I have designs from palm sized phone chargers to 125kw using magnetics, in space they don't use fuels, repolarize every 30+years 2-3 times. Before this my focus using these was firefighting aerobot tankers, drone fire nets with controller drones ... these could be a big deal, hope you're interested, for veracity it needs eyes, cheers, tom

Suzibianco commented 6 years ago

@timallard Do you have literature research about this, or examples of your own experience? We want to get a good set of references to base our selection of power systems on.

timallard commented 6 years ago

@suzibianco, it's my original research, mainly using axial rotors for the large torquearm length, samarium cobalt ferrites for firefighting with them, that geometry is so far best for this, have pages of hand calcs mainly using shaped ferrites fields at 90° to each other, 45° to the rotor, all N one side S the other air gaps 1-2mm, to take from them ideas, they can fit a lot of portables, I'm a machinery's handbook person, should be on solid mechanics, no shop atm to test. [didn't know I closed it]

stellarmagnet commented 6 years ago

Hey @timallard since you were starting the power research can you please follow these instructions for the task? They were just updated.

timallard commented 6 years ago

Will do, have an outline of most mechanical kinds for high temp & thermal goes with that, we are saved by solar-direct no atmosphere for high temp, standard fare on the rest plus feedback motors, a self-powered motor-generator. Quantifying these to kg's is like ......... oooo kay ... I want to survey to get brands in-use, their product sheets may have it for aerospace, nasa files may have leads, cheers!

timallard commented 6 years ago

This is a draft outline of power venues, first pass: https://docs.google.com/spreadsheets/d/17Zd_kLVw36AeLOeYqf_eo0RuOpanrBA7BZoO32wb97M/edit?usp=drivesdk

timallard commented 6 years ago

This is the equation for rating motor efficiency by weight any kind that seems valid, standard machines rarely vary from 1:1 but they, so, need to be measured to the air gap as the torquearm lengths matter, without that it's a guess, feedback motors are motor-generator units with 4:1 mechanical advantage, load torque radius needs to match the generator for rating, can be more or less by less or more arm length:

Power-Weight Factor, P-W ≈ ((P.out)(Driver/Driven)(1-%loss/watt))/Weight Standard 1:1; Feedback 4:1 Driver/Driven, must be on the same shaft, direct drive equivalent and match rpm range reasonably well.

timallard commented 6 years ago

Revised sheet columns, have a form that ties to ggle sheets to fill it quickly by engrs & shop people using the motors:
https://drive.google.com/file/d/1PcAMD7G9H9i85AxByuhOmL1yJJB1Vyxd/view?usp=drivesdk

Suzibianco commented 6 years ago

Hey @timallard we see you putting a lot of effort into creating these sheets and that is awesome - however, the objective of this task is to conduct literature review on the different power technologies, and document them according to a few factors, and since this is a collaborative task, we need a standard list of factors to compare. That's why we already created a spreadsheet and would like you (and the other people interested on this task) to populate the spreadsheet with the various technologies. This is the link for the spreadsheet: https://docs.google.com/spreadsheets/d/1-EBZgltVHDXnP13Wnn71i3uRfV2lRPFsy1u-j3tIBFg/edit#gid=0

We need to keep things organized, since we have 25 people in the team, so we would like to have standard procedures for how we complete the tasks. This particular task is for literature review only - if you are interested in producing templates for our spreadsheets, documents, trade studies, etc, please refer to task #72 and #73

Thanks!

timallard commented 6 years ago

Found Momento db android, it allows user entries, the form for the power-weight ratio by supplier is fast, brands search later, db can be scripted! Uses 2 github to even allow connections to the internet.

Links directly to sheets with results, test page going here: https://docs.google.com/spreadsheets/d/1umfPoDMF68BN8er-EnqDyhhcNhZb-reL69VF5xyk4mY/edit?usp=drivesdk&ouid=111702438340332674503

timallard commented 6 years ago

Revised, auto-fill added on brands: https://docs.google.com/spreadsheets/d/1-7j1I6n29Xh5T5HrXi6LqklCcqddJp2YO2buL9wT4II/edit?usp=drivesdk&ouid=111702438340332674503

timallard commented 6 years ago

Revised, added columns & eq. for unit volume & pwr-wt-vol ratio: https://docs.google.com/spreadsheets/d/1F3ZwGTFH2v6XNhTrLp9ZWvHxqZGnSv4UDetPobjygfk/edit?usp=drivesdk&ouid=111702438340332674503

timallard commented 6 years ago

I found a terse bibliography tool that categorizes , organizes well a companion to the db tool, looks fitting for a literature review, Bolshoi on ggle play, survey tool is Memento DB that has all the options for teams, both share to the std list includes docs, sheets & drive.

timallard commented 6 years ago

This is the best so far of useful info one stop, it has over 20 methods of non-destructive testing, what I was searching for, with many other aerospace & industrial specific topucs, latest stuff, by subscription: Mechanical Engineering App on Google Play, To download https://goo.gl/Jfn3Qx

timallard commented 6 years ago

Adding the library index headings with subheadings I did for the form dropdowns.

timallard commented 6 years ago

Finished an article on permagnetic & emf feedback motors that emulate the permanent magnet version, drawings: https://drive.google.com/file/d/1mghYRn4AVItmY2NL5Xbdub7yIGTgtm0_/view

Engineer1119 commented 6 years ago

Thanks for putting together some documents Tom. A couple questions:

timallard commented 6 years ago

I got onto this from DC-AC converters that lasted years over solid-state inverters, reliability was a primary goal. ...Then, by only focusing on several machines we can sanction them for flight using permanent magnet motors of two types, one thermal the easiest, the other for electricity. ...By removing thermal from power needs it greatly reduces battery to make 2-weeks, Peregrine is at 2.5w continuous on 840-wh an example of no change to electrical, add in thermal to it. ...For wattage in general, a permanent magnet rotor compacts and lightens the machine they aren't too bad on control this size so the focus genset geometry. ...The closest OTS are axial rotors used in twin engine aircraft now, still not self-powered yet similar geometry, all can be modelled well, it's all ben done that way. ...I took Peregrine's solar at 540w for such a genset as a production goal by a machine with counter-rotating rotors for gyroscopic balance the design need. ...If it was newer tech I'd have little confidence to present it for a fast-track to be reliable with the prize of being self-powered, mmf or emf, the risk isn't unrealistic as a shop project for small machines. ... The coinmaker is a lot less a sure thing from any angle and it looks looks ok so far. ... As for work, magnets are pure N-m/lb-f once polarized, the constant field force is doing the work, it doesn't need electricity in the equation anywhere, that's the simplicity and 30+ years of operation for a rotor where one is aiming the stators at 45° to create the motive power, a loss of 1.4 on flux to gain the motion. With samarium cobalts they aren't at all heavy on 1- 2mm gaps so it's only downer is lack of control, I add emf for that with coil spring starts, they are best used for baseload generation any scale, for space power, to me, hybrids are a perfect fit, on earth not so critical and feedback emf machines emulate the permanent style these are called permagnetics with about 1/3 "loss" by adding more coils to the system. ... I don't have a shop or office atm, trying for forest land with a cabin for helping with sim & solidworks to pull this off to TRLs high enough, they're just very simple vs horizontal armatures.

jrcgarry commented 6 years ago

Tom, If I have a permanent magnet, it has a magnetic field that does not change with time.

the constant field force is doing the work

I am looking at a magnet on my desk right now. What work is it doing?

(If I move a charge past this magnet, then 'yes' I do work to counteract the Lorentz force)

I am genuinely none-the-wiser.

timallard commented 6 years ago

Regards what I've been doing for Coral, these spreadsheets are almost ready, the first for any electric motor or generator, the other called mash_all a try at a centralized posting place, almost no required fields with task fields, then landers: https://docs.google.com/spreadsheets/d/172q3LLKLMIPZlmx9AMrvysNnOqlK2b_2jnf2a9CQjig/edit?usp=drivesdk&ouid=111702438340332674503 mash: https://docs.google.com/spreadsheets/d/1UXbiBrxpAuVqbPg4N5lt7cKDxAPAL6K63pvjyUUMte4/edit?usp=drivesdk&ouid=111702438340332674503 landers is new: https://docs.google.com/spreadsheets/d/1EEb7qjVUMn_wUbUidZ_rNdaa3ZmwI2yjDmY7jKb_3bs/edit?usp=drivesdk&ouid=111702438340332674503

timallard commented 6 years ago

As a methodology to estimate the longevity of rare-earth, so-called permanent, magnets the question of that on physics stackexchange is 1% fade a decade, 10% loss per Century.

And significantly this is not reliable.

Thus my work has been to apply empirically derived metrics to quantify in terms of the magnetization power, temperature, binder and so on affecting the outcome of the polarization process which is done near solidus temperature where the molecules align easily and can be "frozen" in that structural arrangement to last so long and provide non-natural, elevated flux-densities not available before the advent of rate-earths able to use #repulsion and thus the first practical forms to apply the purely magnetic force to motors.

I challenge all other views to accurately assess longevity at this time.

timallard commented 6 years ago

Tom, If I have a permanent magnet, it has a magnetic field that does not change with time.

the constant field force is doing the work

I am looking at a magnet on my desk right now. What work is it doing?

(If I move a charge past this magnet, then 'yes' I do work to counteract the Lorentz force)

I am genuinely none-the-wiser. Say you have a rotor about 4cm in radius with all N one side S the other and angle 100 magnets as stators into that at 45-degrees you'll gain motive power.

This is using axial format and stators are designed to only accelerate, it's not a phased machine, there is a constant flux rate in rare earth magnets that can't show loss in decades or it's a bad batch so for a moon shot of three years the mag's can be paper thin, just enough to supply the flux density to spec.

The longevity to me is now at more than 65-years of steady power before the decay cycle begins, doing a graph of the longevity cycle of them so people get they don't work like batteries, they store potential energy and can only emit a fixed amount, when energy drops below what transmits full power the excess PE is gone and de-polarization begins.

So, that's how and where the large amount of useful magnet-to-magnet power comes from, there are no other inputs and the energy is "stored" by preventing molecules from returning to their base state mainly via the high density of cobalts, 8.9 ... when blobs elongate in the high flux they can't physically move anymore and loss power from loss of polarity & magnetic moment only.

timallard commented 6 years ago

From all views I can see the only choice of typical power sources is to work with Peregrine to put another of their panel-battery combos on the lander if flight stability handles it, there are no alternatives I can see that can fly in 3-5 years.

timallard commented 6 years ago

I'm replying to this question, First, the engineering-side question that is more important to Coral. Marc asked if you knew of any documented research or demonstrations of the system you know of outline, I ask: "What the specific geophysical and physics answer simple to: Ferromagnetics are a man-made magnet from a material specific to magnetic flux retention upon quenching after magnetizing and polarization methods upon modern "rare earth" materials, if anyone doubts this Mercedes Benz electric motor rotors are identical, go review your intellect your trite arguments are just that.