Cannot update with ESPhome after 2023.2.3 OTA

[maegibbons]

Hi

ESPhome updated to 2023.3.2 recently so I tried to update my gateway from 2023.2.3 firmware to 2023.3.2 firmware wirelessly.

Compiled and links fine I get Error 104 when it tries to upload

INFO Reading configuration /config/esphome/zb-gw03-coordinator.yaml...
INFO Updating https://github.com/syssi/esphome-zb-gw03@main
INFO Reverting changes to https://github.com/syssi/esphome-zb-gw03@main -> 06937b87edf59b7afa84f06d3dffa870b38335ba
WARNING GPIO4 is a Strapping PIN and should be avoided.
Attaching external pullup/down resistors to strapping pins can cause unexpected failures.
See https://esphome.io/guides/faq.html#why-am-i-getting-a-warning-about-strapping-pins
WARNING GPIO2 is a Strapping PIN and should be avoided.
Attaching external pullup/down resistors to strapping pins can cause unexpected failures.
See https://esphome.io/guides/faq.html#why-am-i-getting-a-warning-about-strapping-pins
WARNING GPIO12 is a Strapping PIN and should be avoided.
Attaching external pullup/down resistors to strapping pins can cause unexpected failures.
See https://esphome.io/guides/faq.html#why-am-i-getting-a-warning-about-strapping-pins
WARNING GPIO15 is a Strapping PIN and should be avoided.
Attaching external pullup/down resistors to strapping pins can cause unexpected failures.
See https://esphome.io/guides/faq.html#why-am-i-getting-a-warning-about-strapping-pins
INFO Generating C++ source...
INFO Compiling app...
Processing zb-gw03-coordinator (board: esp-wrover-kit; framework: arduino; platform: platformio/espressif32 @ 5.2.0)
--------------------------------------------------------------------------------
HARDWARE: ESP32 240MHz, 320KB RAM, 4MB Flash
 - toolchain-xtensa-esp32 @ 8.4.0+2021r2-patch3
LDF: Library Dependency Finder -> https://bit.ly/configure-pio-ldf
Dependency Graph
|-- WiFi @ 2.0.0
|-- ESPmDNS @ 2.0.0
|-- Update @ 2.0.0
|-- Wire @ 2.0.0
Compiling /data/zb-gw03-coordinator/.pioenvs/zb-gw03-coordinator/src/main.cpp.o
Linking /data/zb-gw03-coordinator/.pioenvs/zb-gw03-coordinator/firmware.elf
RAM:   [=         ]  10.7% (used 34944 bytes from 327680 bytes)
Flash: [===       ]  32.6% (used 597981 bytes from 1835008 bytes)
Building /data/zb-gw03-coordinator/.pioenvs/zb-gw03-coordinator/firmware.bin
Creating esp32 image...
Successfully created esp32 image.
esp32_create_combined_bin(["/data/zb-gw03-coordinator/.pioenvs/zb-gw03-coordinator/firmware.bin"], ["/data/zb-gw03-coordinator/.pioenvs/zb-gw03-coordinator/firmware.elf"])
Wrote 0xa2510 bytes to file /data/zb-gw03-coordinator/.pioenvs/zb-gw03-coordinator/firmware-factory.bin, ready to flash to offset 0x0
========================= [SUCCESS] Took 9.24 seconds =========================
INFO Successfully compiled program.
INFO Resolving IP address of zb-gw03-coordinator.local
INFO  -> 192.168.29.47
INFO Uploading /data/zb-gw03-coordinator/.pioenvs/zb-gw03-coordinator/firmware.bin (599312 bytes)
Uploading: [=                                                           ] 2% 
ERROR Error sending data: [Errno 104] Connection reset by peer

How do I overcome this?

Krs

Mark

[syssi]

That's strange. There is no obvious reason between these two ESPHome releases. Did you power-cycle the device already? Could you try to move the device to another location (another ethernet port of another switch)? The last option is to open up the device again and apply the update manually.

[maegibbons]

Yes power cycled multiple times, put it on different switch port etc.

Not had issue on previous versions. Can take lid off but will probably leave that for several weeks as I am away for a bit.

[syssi]

Ping me if you have trouble to reflash the device but I guess you will manage it like the first time. Another idea: If you reboot the device 10 times in a row ESPHome should go into safe mode. If you are lucky OTA will succeed here because of the reduced load.

[syssi]

I've updated my device to 2023.6.2 today via OTA without issues.