Powerline is a small 3HP Front Entry USB C Eurorack power supply.
The Frontpanel and main PCB have a Kicad project with footprint and symbol libraries. The main PCB also includes a 3D render of the Frontpanel as a Footprint
Powerline uses the cheap and readily available CH224k IC to get 20V over USB-C PD. The power brick should supply at least 2A of current at that voltage (40W Charger and above should be fine). The 20V then gets regulated to a dual +/-12V and 5V supply by two N7812-1C and an N7805-1C and can be accessed by one 16-pin Power header. You can also omit the 5V rail and solder a 10pin header if none of your modules need 5V. Powerline uses a single LED powered by the 12V rail to indicate power. The PCBs are designed to jlcpcbs 2 Layer design capabilities to be compatible with most cheap PCB services.
The only difficult-to-source parts are the USB-C connector and regulator ICs. I got both from Digikey. I also recommend sourcing the CH224k from a reputable supplier like LCSC to avoid broken parts. You also need two M2 5mm standoffs and 4 M2 screws that fit the standoffs (max. 4mm) to assemble the Module. | Part Number | Value | Information |
---|---|---|---|
C1 | 0805 1uF 50V X7R | Decoupling Capacitor for the CH224K | |
C2, C4, C6 | 1210 10uF 50V X7R | Input Cap for the regulator | |
C3, C5, C7 | 1210 22uF 25V X7R | Output cap for the regulator | |
D1 | 3mm LED | 3mm radial LED with a nice color | |
J1 | Molex-2171780001 | I selected this because of its excellent availability. You can even look at the Molex website to see where there is stock! | |
J2 | Power header | A 02x08 2.54mm pin spacing vertical through hole pin header, do yourself a favor and get a keyed one | |
L1 | 1210 10uH | Look out for a rated current of above 600mA | |
R1 | 0603 1k | Current limiting resistor for the CH224Ks Powersupply | |
R2 | 0603 5k1 | Current limiting resistor for the LED: if it's too bright, pick a higher resistance. | |
U1 | CH224K | The PD trigger IC | |
U2, U3 | N7912-1C | +/-12V regulators | |
U4 | N7805-1C | 5V regulator |
TODO I still need to build the USB-C version of this power supply, so I cannot confirm that it is working fully. Currently, there seems to be an issue with the USB-C trigger section.