This brand new all in one extruder design with many cool features we call Smart Orbiter v3.0 is one of my latest and finest extruder design made in collaboration with LDO Motors. The extrusion system concept and mechanical performances are similar to the Orbiter v2.0 but completely redesigned from scratch.
Summary of the coolest features:
Pure plated copper heat-block with 72W ceramic heater and Bontech CHT nozzle for highest possible weight VS flow ratio;
Heat-break performance optimized with finite elements analysis for extreme temperature gradient to ensure clogless free printing experience;
Unique tensioning mechanism with elastic predefined tension levels
Frameless recessed 24V fan to reduce the extruder weight and outside dimension
Large RNC coated dual drive gears with planetary gear reduction, similar to orbiter v2.0
New precision main shaft design to reduce gear eccentricity
Full aluminum housing with Delrin plastic gears for low noise and long lifetime
The smart feature – integrated electronics
Easy remove system of the secondary drive gear for easy cleaning and maintenance
Double filament exit guide system for best TPU printing performance
Overall weight is 175g
SO3 specifications:
Drive type: 12mm dual drive extrusion system
Weight: 175g including standard hotend
Nominal steps / mm (16x micro stepping): 690
Rotation distance: 4.69
Extrusion force: 6.5Kg+
Gear ratio: 7.5:1
Max stepper current: 0.85A RMS (1.2A peak), derating over 50°C ambient temperature.
Min stepper current: 0.55A RMS (0.75A peak) for operation up to 70°C ambient temperature
Heater temperature sensor type: ATC Semitec 104NT-4-R025H42G
Extruder fan: 24V frameless fan with speed signal
Maximum operating temperature: 90°C (with motor current derating down to 0.55A RMS)
Filament sensing
Filament unload
Hotend lit
Filament input lit – RGB LED WS2812B type
Extruder temperature senor: 100K NTC Generic 3950
Smart features supply: 3.3V or 5V
For more details please visit: https://www.orbiterprojects.com/so3/
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