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Sonic-Amiga / ESP8266-Faikin

Opensource replacement for Daikin BRP module to control Daikin aircon units
GNU General Public License v3.0
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ESP8266-Faikin

I am successfully running a great Daikin air conditioning unit in an OpenHAB-powered smart home. Recently i purchased a second one for my newly remodeled bedroom; and was very "pleased" to see that original BRP online controller is not available for sale in my country any more due to political reasons. There was, however, a locally developed replacement, which is, of course, not compatible with the original. Additionally it forces me to use their proprietary cloud; not only potentially disclosing some of my privacy, but also tying my smart home to a working Internet connection for no reason.

Fortunately i was able not only to find some information on successfully reverse engineered Daikin "S21" communication protocol, but also find an awesome ESP32-Faikin project, which does the majority of the thing i need.

My newly purchased controller, named "Daichi" (which of course has nothing to do with the japanese company), is a small board, built around an AI Thinker ESP12 module. Therefore this project'sale goals are:

Since various ESP8266-based hardware is widely accessible, i am making this project opensource. A (partly) reverse-engineered Daichi controller schematic is available in "Hardware" folder for those who would be interested in implementing their own board based on this or similar ESP8266 module. Since violating someone else's possible design copyrights is not the goal of this project, the schematic is incomplete. It does not contain exact values for parts (many of these are impossible to determine without complete disassembly), it's only enough for use as a reference, to understand how the module is interfaced and what pins are in use. There's nothing special to that really; any electronics engineer is able to put together such a board with minimum efforts.

Functionality

!! WARNING !!! The S403 port is a non-isolated S21 port, i.e. it is at MAINS POWER levels, and dangerous. Any connected device, such as a Faikin, needs to be inside the case. Touch or otherwise fiddling with running hardware, connected to this port, IS POTENTIALLY LETHAL !!!

Supported hardware

This port technically runs on any ESP8266 board. At the moment 4MB and 8 MB flash sizes are supported. Please see Hardware folder of this repository for more info.

Conditioner compatibility list

This project has been successfully tested on:

There's also a list of supported models on Original Faikin-ESP32 wiki; those are also expected to work.

Installing

It is possible to build the firmware from source, but for those who don't know how to do it, prebuilt binaries are available in release/ folder of the repository.

Faikin is built using ESP8266_RTOS_SDK, and installation requires to replace bootloader and partition table. This is done by flashing all the files using esptool:

esptool.py -p COM3 -b 460800 --after hard_reset write_flash --flash_mode dio --flash_freq 40m --flash_size 8MB 0x8000 partition-table.bin 0xd000 ota_data_initial.bin 0x0 bootloader.bin 0x10000 Faikin-8266.bin

It is enough to do this only once; after you have the proper bootloader, you only need to replace the application (Faikin-8266.bin)

If you built from source, the same result is achieved by simply running "make flash".

Updates

The firmware defaults to http://ota.revk.uk/ . The author of original ESP32 firmware kindly agreed to host a 8266 port on his server. Publishing happens with a delay, however, so there's one more update server at the address http://faikin-ota.home-assistant.my/ . Beta releases for testing will only appear there. It is possible to change the URL in advanced settings.

The second update server has been kindly provided by GB Network solutions, https://www.gbnetwork.my/ . Huge thanks for hosting the project!

Set-up

Appears as access point with simple web page to set up on local WiFI

WiFi1

WiFi2

Operation

Local interactive web control page using hostname.local, no app required, no external internet required.

WiFi3

Building

The build requires ESP8266 RTOS SDK v3.x

Git clone this --recursive to get all the submodules, and it should build with just make. There are make targets for other variables, but this hardware is the make pico version. The make actually runs the normal idf.py to build with then uses cmake. make menuconfig can be used to fine tune the settings, but the defaults should be mostly sane. make flash should work to program. Any basic USB-to-5V-TTL-serial adapter should be fine; i used WaveShare PL2303, and of course the full ESP IDF environment.