Portable, low-cost audio mixer for square dance callers
Version 3 enclosure (powder-coated, laser-engraved lettering):
The Ladybug LB-102 Mixer is an inexpensive ($75 parts cost) compact audio mixer, focused on the needs of beginning and intermediate square dance callers. With the addition of a dynamic microphone like a Sennheiser e845 and cable, $100, a standard XLR mic cable for low-noise output, $10, and a powered speaker like an Alto TS-408, 2000W peak, $250, a caller can provide high-quality sound for 8-10 squares for less than $450. For compatibility with existing Hilton(TM) microphone cables, the Ladybug Mixer also provides a jack for remote volume control.
A single 9-volt alkaline battery provides power for months (or years!) of dances, and the Ladybug Mixer’s compact size makes it easy to carry. Here's a graph of what battery life looks like, for 3 different types of batteries. The most commonly-used 9V alkaline battery ($1.50 from Amazon) ran continuously for about 170 hours in my tests (that's a lot of dances!).
The entire Ladybug Mixer design is available under an Open Source License, allowing anybody to modify the design to fit their specific needs. If anybody wants to build these commercially, then can do so, as long as any modifications they make are passed back to the community under the same licenses.
NOTE: This is a "mixer", and not a "mixer/amplifier". A Hilton(TM) MA-220 is both a mixer and an amplifier, so it will be able to send 220W of power to UN-powered speakers. The Ladybug mixer is designed to send a "line-level" signal to speakers that are "powered", that is, the speaker has the amplifier built-in. There are many popular "powered speakers" available nowadays, like the Kustom PA-50 (50 watts peak), the Alto TS-408 (2000 watts peak), the Bose L1 column speaker (300 watts peak), and many others.
The Version 3 mixer (shown above) uses a high-quality aluminum case (powder-coated in gloss red, and engraved with a 20W fiber laser), with black 3D-printed side and bottom panels. I expect that V3 kits will also be available, allowing anybody to design and build their own custom case. Let the creativity begin!
ENCLOSURE:
FRONT PANEL (laser cut wood):
REAR PANEL (laser cut wood):
PCB: