Toolpath Generation and CNC Simulation

Simple example which contains the different toolpath generation, and G-code generation for the 5AXISMAKER machine or UR5e robot

Installation

Please compile the code with QMake file "TpGene_and_cncSim.pro".

Platform: Windows + Visual Studio 2022 + QT-plugin (tested QT version: 5.12.3 + msvc2017_64)

Install Steps:

Install Visual Studio Extension plug-in (QT VS Tool) to open the .pro file and generate the project
Set 'shapeLab' as the start up project
Enable OpenMP to get best performace at: ShapeLab Project Property -> 'Configuration Proerties' -> c/c++ -> Language -> Open MP Support -> Select 'Yes (/openmp)'
Open Console at: ShapeLab Project Property -> 'Configuration Proerties' -> Linker -> System -> Select 'Console (/SUBSYSTEM:CONSOLE)' in 'SubSystem'

Step 0: input layer files (.obj) . Prerequisite: Remesh the surface layer ( python + meshlab 2022.02 )

source directory: ../DataSet/source_layer/input;
double click "remesh.py" to do remesh.
So, the files of the layers (.obj) for the model will be saved in the following folder '../DataSet/source_layer/output'

Step 1: Read Layers . Click button '1. Read Layers'.

The layers will be loaded and form a whole model to display in the window automatically .

Step 2: 3D coordinates modification Input the needed value in the boxs for modification Click button '2.Update Pos and Ort'.

The initially loaded model might be not in the appropriate position or orientation. The model should be upward along the Z-axis and its center should also be around the Z-axi.
The boxes for Xm, Ym and Zm means the 'move' along the corresponding axis for the input milimeters.
The boxes for Xr, Yr and Zr means the 'rotation' around the corresponding axis for the input degree angle.

for 'Display'

By inputting the number of layer in the 'show' box, It will display the layers from 0 to the inputted number.
By ticking the checkbox each, it will only display the individual layer of the inputted number.
By clicking the button All, it will display the whole model.

Step 3: Toolpath Generation

input width and distance in the boxes

Choosing and Clicking button '3. 1 Spiral Tp Generation' or '3. 2 Contour Tp Generation' or '3. 3 Zigzag Tp Generation'

the 'width' will set the distance between the adjacent toolpathes.
the 'distance' will set the distance between the adjacent nodes along the path.
the 'Spiral', 'Contour' and 'Zigzag' are 3 different patterns for the generated toolpath.

Step 4: CNC Motion Planning

Prerequisite:

Copy the "CURVED_LAYER" and "TOOL_PATH" in "../DataSet" and save them into "../DataSet/FABRICATION/modelName/"

Note: "modelName" can be decided by user, e.g. "Dome".

Remesh the surface layer ( python + meshlab 2022.02 ) to make the layer sparse and speed up the calculation of layer height for extrusion volume calculation -- source directory: ../DataSet/FABRICATION/modelName; -- double click "remesh.py" to do remesh. -- So, the files of the layers (.obj) for the model will be saved in the following folder '../DataSet/FABRICATION/modelName/layer_Simplified'
In the 'Model' box, input the folder name of the needed model, which is stored at : '../DataSet/FABRICATION/modelName/layer_Simplified' and '../DataSet/FABRICATION/modelName/waypoint'
Click the '1. Read data'‘, --the programme will automatically load the Waypoints and Slices (Obj.) files. --Input the range of needed layers in 'From' and To' --Input tool length in 'toolLns'
Click the '2. Calculate Extrusion Volume', --The volume of the material will be calculated base on the waypoint width, distance and height.
Click the '3. Singularity Optimization', --It will use the position and normal of waypoints to calculate the movements of the 5axis to reduce the nagetive effect of Singularity.
Click the'4. G Code Writing' -- The G code will be stored at folder '../DataSet/G_CODE'
Click the Simulate --The progress bar shows the percentage of completed print volume, and clicking the checkbox 'stop' will stop the simulation from running.

Notes: This project also support the waypoint generation for the UR robot

Prerequisite:

open the ../DataSet/FABRICATION/robotWpGeneration"
and duble click "copy_and_remesh.py", it will copy the "CURVED_LAYER" and "TOOL_PATH" in "../DataSet" and save them into "../DataSet/FABRICATION/"-

Click the '1. Ur5e robot Gcode Generation'

the programme will automatically load the Waypoints (.txt) and Slices (.obj) files.
output the data for ur5e robot into "../DataSet/FABRICATION/toolpath_robot_ur/"