BegoonLab / xiao-esp32c6-wifi-sensor

Wi-Fi sensor based on XIAO ESP32-C6
MIT License
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esp32 esp32c6 home-assistant iot mqtt wifi zigbee

Smart IoT Sensor built with XIAO ESP32C6

Wi-Fi, MQTT, BME280/BME680 Integration & Power Management

Table of Contents

Introduction

The Smart IoT Sensor is a power-efficient device built using the XIAO ESP32C6 tiny board. It integrates Wi-Fi connectivity, MQTT messaging, environmental sensing with BME280/BME680 sensors, and robust power management, making it an ideal solution for smart home and IoT applications.

introduction.jpg

Features

Usage

The Smart IoT Sensor can be easily integrated with Home Assistant for real-time monitoring and automation.

MQTT Data Structure

The sensor publishes data to an MQTT broker in the following JSON format:

{
  "ID": "7i29r9k9ltaxmbev",
  "RSSI": -54,
  "battery_voltage": 4.13,
  "temperature": "24.28",
  "humidity": "29.32",
  "pressure": "999.54",
  "connection_duration_ms": 1672
}

Schematics

Battery Connection

SensorXIAO_battery_connection.png

A battery connection schematic.

Voltage Divider

SensorXIAO_voltage_divider.png

Voltage divider schematic (if battery voltage monitoring is required).

Note: This solution continuously consumes some current from the battery but is functional for voltage monitoring.

BME280/BME680 Connection

SensorXIAO_connect_bme.png

Configuration

This build was developed and tested with ESP-IDF v5.3.1 Follow this instruction to install it. It is required.

Configure the sensor using the following steps:

idf.py menuconfig

Then go to XIAO Sensor Configuration

  1. Wi-Fi Configuration: Set up your Wi-Fi credentials to enable network connectivity.

  2. MQTT Configuration: Connect the sensor to your MQTT server by providing the necessary broker details.

  3. Battery Check (Optional): Enable battery voltage monitoring if power management insights are needed.

  4. BME Sensor Configuration (Optional): Choose between BME280 and BME680 sensors based on your requirements.

  5. Power Management Configuration: Set up wakeup duration, which is the duration in seconds that the device will remain in deep sleep before waking up.

  6. SensorXIAO_menu.png

Enclosure

The sensor is housed in a customizable 3D-printed enclosure. STL files are available for download and 3D printing. To customize a model use a FreeCAD project. A 3D preview is available here.

When printing, it is recommended to orient the parts on the hotbed as shown in the picture:

printing_setup_0.png printing_setup_1.png

Enclosure assembly steps:

  1. Insert XIAO board into SoC_holder :
SensorXIAO_assemby_0.jpg
  1. Insert holder into the core part :
SensorXIAO_assembly_1.jpg

Pull down until it can't go any farther

SensorXIAO_assembly_2.jpg
  1. Insert SoC bracket :
SensorXIAO_assembly_3.jpg
  1. Insert BME sensor
SensorXIAO_assembly_4.jpg
  1. Attach an antenna. Put the coaxial wire into the channels in the core part. Use a couple of drops of glue or double-sided tape to secure the antenna in its place.
SensorXIAO_assembly_5.jpg
  1. Now solder up everything together according to schematics. And repeat an assembly steps if everything fits nicely.
SensorXIAO_assembly_6.jpg SensorXIAO_assembly_7.jpg
  1. Insert lock into the core part as shown:
SensorXIAO_assembly_8.jpg
  1. Finally, pull the wrapper onto the core part. Ensure that the lock is securing the wrapper.
SensorXIAO_assembly_9.jpg

Integration with Home Assistant

Integrate the Smart IoT Sensor with Home Assistant by following these steps:

  1. Set Up MQTT Server: If you don't have an MQTT server, refer to the Home Assistant MQTT Integration guide.
  2. Configure configuration.yaml: Add the following configuration to your configuration.yaml file to define the sensor entities.
---
mqtt:
  sensor:
    - name: "Sensor RSSI 7i29r9k9ltaxmbev"
      device_class: signal_strength
      state_topic: "xiao/sensor/7i29r9k9ltaxmbev/data"
      unit_of_measurement: "dBm"
      value_template: "{{ value_json.RSSI }}"

    - name: "Sensor Temperature 7i29r9k9ltaxmbev"
      device_class: temperature
      state_topic: "xiao/sensor/7i29r9k9ltaxmbev/data"
      unit_of_measurement: "°C"
      value_template: "{{ value_json.temperature }}"

    - name: "Sensor Humidity 7i29r9k9ltaxmbev"
      device_class: humidity
      state_topic: "xiao/sensor/7i29r9k9ltaxmbev/data"
      unit_of_measurement: "%"
      value_template: "{{ value_json.humidity }}"

    - name: "Sensor Pressure 7i29r9k9ltaxmbev"
      device_class: pressure
      state_topic: "xiao/sensor/7i29r9k9ltaxmbev/data"
      unit_of_measurement: "hPa"
      value_template: "{{ value_json.pressure }}"

    - name: "Sensor Battery Voltage 7i29r9k9ltaxmbev"
      device_class: voltage
      state_topic: "xiao/sensor/7i29r9k9ltaxmbev/data"
      unit_of_measurement: "V"
      value_template: "{{ value_json.battery_voltage }}"

    - name: "Sensor Connection Duration 7i29r9k9ltaxmbev"
      device_class: duration
      state_topic: "xiao/sensor/7i29r9k9ltaxmbev/data"
      unit_of_measurement: "ms"
      value_template: "{{ value_json.connection_duration_ms }}"
  1. Restart Home Assistant: After updating the configuration, restart Home Assistant to apply the changes.
  2. Configure Entity Card: Here is an example configuration for the entity card:
---
type: entities
entities:
  - entity: sensor.sensor_temperature_7i29r9k9ltaxmbev
    icon: mdi:thermometer-low
    secondary_info: last-changed
    name: Temperature
  - entity: sensor.sensor_humidity_7i29r9k9ltaxmbev
    name: Humidity
  - entity: sensor.sensor_pressure_7i29r9k9ltaxmbev
    name: Pressure
  - entity: sensor.sensor_rssi_7i29r9k9ltaxmbev
    icon: mdi:wifi-strength-3
    secondary_info: none
    name: RSSI
  - entity: sensor.sensor_battery_voltage_7i29r9k9ltaxmbev
    icon: mdi:battery-80
    secondary_info: none
    name: Battery
  - entity: sensor.sensor_connection_duration_7i29r9k9ltaxmbev
    name: Connection Duration
title: Sensor 7i29r9k9ltaxmbev
SensorXIAO_ha_card.png

Getting Started

Follow these steps to set up your Smart IoT Sensor:

  1. Clone the Repository

    git clone https://github.com/BegoonLab/xiao-esp32c6-wifi-sensor
    cd xiao-esp32c6-wifi-sensor
    git submodule update --init --recursive
  2. Install Dependencies

    Ensure you have the necessary tools and libraries installed. Refer to the Software section for more details.

  3. Configure the Sensor

    Edit the configuration files to set your Wi-Fi and MQTT credentials.

  4. Build and Flash

    Compile the firmware and flash it to your XIAO ESP32C6 board.

  5. Assemble the Hardware

    Connect the BME sensor and battery as per the schematics. 3D print the enclosure and assemble the components.

  6. Deploy and Monitor

    Power on the sensor and monitor the data through your MQTT broker and Home Assistant.

Hardware

Components Required

Assembly Instructions

  1. Mount the Sensor: Connect the BME280/BME680 to the XIAO ESP32C6.
  2. Connect the Battery: Ensure the battery is properly connected to the charge management circuitry.
  3. Set Up Voltage Divider: If monitoring battery voltage, assemble the voltage divider as per the schematic.
  4. Enclose the Assembly: Use the 3D-printed enclosure to house all components securely.

Software

Dependencies

Building the Firmware

  1. Install ESP-IDF

    Follow the ESP-IDF Getting Started Guide to set up the development environment.

  2. Configure the Project

    idf.py menuconfig
    • Set Wi-Fi credentials
    • Configure MQTT broker details
    • Enable or disable optional features
  3. Build and Flash

    idf.py build
    idf.py -p <TARGET_PORT> flash

ZigBee

ZigBee can be activated in the menu:

idf.py menuconfig

Navigate to XIAO Sensor ConfigurationSelect Sensor Connection TypeZigBee.

Next, go to Component configZigbeeZigbee Enable and set it to ON. Then, go to XIAO Sensor ConfigurationZigBee Configuration and set a Sensor ID.

Build and flash the firmware. After that, the sensor will be ready and will begin commissioning.

To add the sensor to Home Assistant: go to SettingsDevices & ServicesDevicesAdd DeviceAdd Zigbee device. Once completed, your sensor will appear on the Devices page:

SensorXIAO_zb_device.png

Contributing

Contributions are welcome! Please follow these steps:

  1. Fork the Repository

  2. Create a Feature Branch

    git checkout -b feature/YourFeature
  3. Commit Your Changes

  4. Push to the Branch

    git push origin feature/YourFeature
  5. Open a Pull Request

License

This project is licensed under the MIT License. All rights reserved.

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