MiniSB-Extruder-Mounts

Remix of the Mini-Stealthburner to run other Extruders.

This repo includes reworked Files of the Mini-Stealthburner to allow you to use different extruders, namely:

• Phaetus Apus
• Lerdge Aquarius
• Haldis HGT
• Haldis HGX 2.0
• Haldis HGX-Lite
• Bondtech LGX-Lite
• Mellow Libra Mini
• Orbiter v1.5
• LDO Orbiter v2.0
• Annex Engineering Sherpa Heavy
• Annex Engineering Sherpa Micro
• Annex Engineering Sherpa Mini
• TriangleLab TBG-Lite (Left- and Right-Version)
• TriangleLab TBG-S
• Vz-Hextrudort Low CNC & Vz-Hextrudort Plus CNC

The only parts that have changed are the Cowling, Strain-Relief and the Spacers. Everything else is Stock(Hotend Mount, X-Carriage) so this is a drop-in-replacement for Printers with the V0.2-Style X-Carriage.

Versions

There are two visual Versions, a "Standard" and a "Minified" Version. The Standard-Version has the upper Logo-Part of the Mini-Stealthburner in front of the Extruder (like Mavericks LGX-Lite Mod). The Minified Version doesn't have this cover and is more in line with the Bowden Toolhead or Mini-AfterSherpa.

Rapido HF, Dragon UHF and TriangleLab Dragon Ace

Additionally, there are longer cowlings and Hotend mounts to allow you to use a Rapido HF or a Dragon UHF. These versions can be found in the "High_Flow"-Folders of each extruder. Remember that this will reduce a bit of the usable z height, so update your firmware configuration.

Also, there is a mount for the Dragon Ace Hotend (the mount is exactly the same as the Dragon UHF). With this mount you can use the Dragon Ace with the "Standard Flow" cowlings as it is 3 mm shorter than the Rapido HF or Dragon UHF. Alternatively you can use the spacer that is included with the Dragon ace and use it with the "High Flow" cowlings.

One Fits Most Version a.k.a. Swiss Cheese

There is a Version that aims to support as many extruders as possible, while needing as few printed parts as possible. Dubbed Swiss cheese.

Bed-Probes

Boop

The non no probe and ZeroClick cowlings have a cutout for Boop. This is currently untested. The current strain-reliefs and PCB-plates are incompatible, I recommend using KayosMakers CANboard Mounts.

Klicky and KlickyNG

For Klicky Users there are cowlings with the probe carrier part for both "normal" Klicky and KlickyNG. The BOM is the same as for a standard Mini-Stealthburner, so for required parts check the Klicky-Probe GitHub.

The Klicky Cowlings have only been test fitted in a V0.2 to check for collisions. They were not actually used for probing and printing. As such no docks have been verified to work.

ZeroClick

Support for the ZeroClick Probe by zruncho3d is available.

To make space and reduce the chance of collisions, the Dock and Mount have been remade, and special Cowlings are necessary. Also, unlike other remixes of the MiniSB for ZeroClick, this implementation should (barely) allow the use of both Sequin LEDs. More information can be found in the ZeroClick Common Folder.

Video of ZeroClick in action

SuperPINDA, PINDA, M8 inductive probes

SuperPINDA, PINDA and other 8 mm inductive probes are supported. These will require an additional M3x6 BHCS to clamp the probe to the cowling. Clearances are quite tight and there is a very thin wall between the part cooling fan and the probe.

Strain-Relief and Spacers

Also included are Strain-Reliefs (quickly and crappily thrown together), Mounting Plates for the Umbilical-PCB by Timmit and mounting plates for CAN Toolhead boards based on @KayosMaker/CANboard_Mounts. The Umbilical Plates also support the LDO Picobilical. If you use a PCB Toolhead board please double-check, that the screws on the mounting plate don't short anything!

The needed Spacers (Size according to CAD) are also included, both in the standard round shape and an octagon version inspired by KayosMaker. The Octagon Spacers are the preferred version, because these don't rely on layer-adhesion for their strength and can be printed lying down instead. Also note that depending on which motor you have on your extruder the Spacer-Length can change because Moons-Motors have a thicker Mounting-Flange (2.5 mm) compared to LDO (2 mm). Keep in mind, when installing the Heatsets into the spacers they can get squished, so the alignment is not 100% correct anymore. If you have issues with this try using longer spacers.

Print-Instructions

Standard Voron Print-Settings (0.2 mm Layer Height, 4 Perimeters, 40% Infill, 5 Top- and Bottom-Layers). No Supports are needed and all STLs are oriented the correct way and ready to import and print.

Assembly

Pretty much all the mounts get assembled the same way, important differences get called out in the mount-specific Assembly Manual:

1. Install Heatset-Inserts into Spacers, if your Extruder gets screwed down from the top also install Heatsets into the Cowling
2. Install Fans according to V0.2 Assembly Manual (page 165-167)
3. Insert the M3 Hex-Nut into the slot on the top of the cowling
4. Secure Extruder to the Cowling with hardware mentioned in the mount-specific BOM
5. Install Hotend, make sure to cut the PTFE-Tube to the correct length.
6. Install everything to the X-Carriage, secure with 2 M3x35 BHCS from the front and 1 M3x20 BHCS from the rear
7. Add Spacers for strain-relief/umbilical plate, you may need to replace some screws to have enough thread to engage with the spacers
8. Add strain-relief/umbilical plate, secure to spacers and X-Carriage

Credits

The cowling files have been remixed from Mavericks LGX-Lite Mod.

The Voron V0.2 files have also been used as a reference and are partially included in the CAD-Files uploaded in this repository.

For the umbilical plates Timmit's PCB CAD was used.

The CAN-board mounts are remixed from KayosMakers CANboard Mounts

The Klicky Parts were directly taken from JosAr's CAD-Files on the Klicky-Probe GitHub.

ZeroClick Parts are based on zruncho3d's original mod.

The CAD-File for the PINDA-Probe was made by Matěj Pavel Source: GrabCAD.

Phaetus Hotend CAD-Files come from the Phaetus GitHub repositories.

TriangleLab Dragon Ace CAD are from TriangleLab's Google Drive.

Sources for the Extruder CAD-Files can be found in the respective README.

Extras

There are Toolhead Pictures for the Mainsail sidebar included in the Extras Folder.

Changelog

2024-02-17

• Added Support for PINDA and other M8 inductive probes
• Updated Umbilical Plate to support LDO Picobilical
• Move spacers to respective extruder STL-Folders
• Add Labels to cowlings to make them easier to identify
• Updates to Dragon-Ace Hotend Mount
• Fix wrong hole size in Rapido and Dragon UHF Hotend Mount
• Add new Extruders:
  • Haldis HGX Lite
  • Haldis HGX 2.0
  • Haldis HGT
  • Annex Sherpa Heavy
  • TriangleLab TBG-S
  • Lerdge Aquarius
  • Vz-Hextrudort Low Plus CNC

Currently, there are no assembly manuals / documentation for the new extruders

2023-12-26

• Added experimental ZeroClick support. Progresses #4
• Added Dragon Ace Mount
• Spelling and grammar fixes in the repo

2023-11-15

• Added experimental Boop Support
• Fixed STL names of OneFitsMost, Sherpa Micro and TBG-Lite Left
• (Re-) Added a small gap to the hexagonal contact between x-carriage and cowling, like in the original Mini-Stealthburner

2023-08-29 Late August Update

• Remade all the CAD-Files. This was mainly to make updating in the future easier and faster. This resulted in cosmetic changes to all the cowlings and the umbilical plates. Strain relief plates have been altered in their height to be more consistent, the old STLs are still available in the Legacy folders.
• Changed naming scheme of most STLs to make files easier to identify
• Promoted HF-Cowlings from experimental to full release.
• Updated Dragon UHF and Rapido Mount to use Holes for M2.5 instead of M3 screws.
• Added Klicky and KlickyNG Cowlings (untested).
• Added CAN-Board mounts (untested).
• Orbiter v2.0: Dropped the "Offset"-Versions for now, unless someone wants them back.
• Apus: Removed the "printed Adapter"-Cowling, as there is now enough space for the Heatsets with the default adapter in the cowling because the Hex-nut was moved back a bit in the last update. There still is a printable adapter for people that don't have the default adapter anymore.

2023-08-17

• Added LGX-Lite Mounts. As Maverick hasn't updated the original Mod to the R1 ducts, I decided to add updated LGX-Lite Mounts to this repo. This includes Strain Relief, Umbilical Plate and a Minified Version.
• Added small hexagonal shape to the rear of the cowling. This makes it slot into the X-Carriage even more, thanks @probably-Erwins-Cat for pointing that out. Closes #3
• Moved Hex nut in the cowling back 2 mm so now a M3x20 BHCS can be used to secure the cowling from the back instead of a M3x22.

2023-07-29:

• Update Rapido Cowlings to use R1-style part-cooling-ducts (a bit ugly but should work pretty well)
• Add Dragon UHF Mount, as it should work just like the Rapido HF
• Update One Fits Most Version to use R1 part-cooling-ducts (missed that last time)

2023-06-13:

• Update Cowling ducts to the improved ones from the V0.2r1 Release. Rapido Cowlings are using the old ducts for now.

2023-06-06:

• Add Experimental Rapido HF Cowlings based on Mavericks mod.