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chili-chips-ba / openeye-CamSI

A truly opensource camera serial interface. No frills. No backdoors that compromise security. Outstanding signal integrity. Hi-rez video pipeline with remote connectivity. For Sony, Series7 & open FPGA makers on limited budget. Augments openXC7 CI/CD, challenging its timing-savvy. Promotes the lesser-known EU boards.
https://nlnet.nl/project/TISG
BSD 3-Clause "New" or "Revised" License
24 stars 5 forks source link
camera csi ddr fpga hd hdmi image-sensor imx283 isp low-budget opensource raspberrypi rtl serdes signal-integrity systemverilog uhd video vlc

readme

Phase1 - openEye/CamSI

Objective I

Upgrade openCam Performance and Functionality

The goals of this development are to deliver complete video pipeline for three popular hi-rez imaging/camera sensors:

This is for mature, low-cost Artix7 FPGAs, by using its IBUFDS, IDELAY, ISERDES primitives in the camera front-end. These primitives are available in all IOBs, hence ubiquitous, relatively easy to work with, and already supported by opensource PNR for Xilinx Series7. This also allows future reduction of the total solution cost by migrating to Spartan7, which does not have GTP transceivers (aka "true SerDes").

To be clear -- We don't plan on using any of the 3rd party D-PHY front-end silicon devices specified in XAPP894. Moreover, we won't even use the passive signal conditioning networks that Xilinx is recommending. Instead, our objective is to achieve robust Signal Integrity (SI) and flawless HD/FHD video flow by pulling-in only on-chip resources.

This brings about multiple challenges. Compared to StereoNinja's original work, which was for LatticeSemi ECP5 FPGA, our target device does not come with D-PHY receiver circuit (no wonder why Artix7 costs less :innocent:).

On top of it, we are doing it on meager internal-to-FPGA BRAM budget, without expending much storage. In other words, PSRAM, SDRAM, DDR or similar external chips are NOT called to rescue. That's a major upgrade to StereoNinja's design, who realized end-to-end, camera-to-monitor streaming for only 640x480 VGA, and only in Grayscale, far below our vibrant RG888 color palette and HD/FHD quality.

This design is simpler and more affordable, hence uniquely appealing to the makers. It also paves a path to a cost-efficient openLaptop camera subsystem.

It is indeed the NLnet's objective for this project to bring StereoNinja's pioneering work to an order of magnitude higher performance and functionality level.

On the video feed sink side, we plan to showcase real-time streaming to:

The follow on "Webcam" project (aka Phase2) is to add UVC (USB2.0 Video Class) to this list. In prep for this future work, we plan to develop a number of add-on functions:

While our design is pushing Artix7 to its limits, it's these very silicon limits that stand in the way of getting more from the given imaging sensors. Recall that even StereoNinja's generally faster and better LatticeSemi FPGA cannot generate HDMI at 1920x1080@60Hz.

Using Vivado tool chain, we were able to bring this design to the point where the only remaining factor preventing further resolution increase is the Max Specified Toggle Rate for Artix7 I/O structures and clock distribution networks.

Objective II

Add to opensource ecosystem 4 Xilinx

We are thrilled to use openXC7 toolkit, including its web-based CI/CD flow. That's both for the security of images taken, and to help openXC7 attain the level of robustness found in commercial / proprietary CAE tools, Xilinx Vivado in particular. In that sense, OpenEye-CamSI is the continuation of our TetriSaraj, which was the first openXC7 test case for a design more complex than a mere blinky.

Our goal is to bring to the light issues that arrive from openXC7's first-ever exposure to demanding, cutting-edge designs like this one.

It is important to note that, in its current state, openXC7 is rather immature, without even the basic timing awareness, yet alone timing-driven optimizations. It has never been used for designs that push the underlying silicon to the max. The as-is openXC7 is simply not adequate for proper timing closure.

While another project is underway and looking to plug this major opensource STA gap, it won't be ready for our Phase1. We're therefore planning Phase2 and Phase3, hoping to try this new timing closure prowess... Stress-testing, congesting, overwhelming it, all for the sake of making it more amenable to realizing higher Utilization and Fmax metrics with silicon at hand.

The choice of our development platform was governed by the benefit for the greater community. The boards were selected for their opensource CRUVI connectivity spec. Yes, they are hardly used and don't come with support collateral found on the more popular hardware platforms. That's exactly why we opted for them!

We have indeed come across quite a few board problems and idiosyncrasies, spending a fair amount of time chasing issues that simply should not have been there. Still, since those are both opensource and EU products, this extra effort was for a good cause. We are certain that this project will help increase their visibility, and boost their acceptance rate among open makers.

Execution Play 1

Laying a foundation

For this first play, the hardware was used in the following config:

Standalone HDMI image generation

Our HDMI image generator is limited by the toggle rate that's realistically possible with Artix7 clock and I/O primitives. The max we can get from it is:

More about this and silicon limitations in HDMI issue. Here is the test image that our HDMI RTL outputs on its own, w/o camera connected to it:

I2C for Camera Configuration

There are many configurable registers in the IMX219 imaging sensor. Having fully familiarized with them, both by sniffing RPi I2C transactions and running own experiments, we've settled on the 720P@60Hz. I2C Controller was developped from the scratch, and used to load camera registers. More on it in I2C issue.

Here is an illustration of I2C waveforms, i.e. our Control Plane protocol.

Camera Connection

Sony IMX219 camera sensor is used for image acquisition. It is connected to FPGA with a 15-pin flex cable (FFC), using VHDPlus CRUVI module. We recommend checking our blog for additional detail on this topic.

It turned out that the 4-lane CRUVI connector had a serious design flaw, essentially shorting system power. Having identified its root cause, we had to fully redesign it. We have also run into Trenz I2C wiring and supply complications related to onboard CPLD. Luckily, we managed to find a way around it without having to open the CPLD and change its internals.

High-speed Signaling and Signal Integrity

The VHDPlus CRUVI carries three 100 Ohm termination resistors, one for clock, plus two for data, as shown below:

Location of these resistors close to data source is a major SI problem. Termination must be placed at the end of Transmission Line (TL), next to sink. Yet, on this system, the termination is not only misplaced, but there are also three connectors in the path of high speed signals:

Consequently, we had to remove the stock termination and replace it with internal-to-FPGA resistors, so essentially relocating it to the very end of TL.

When Artix7 internal termination is used in connecton to LVDS_25 IOSTANDARD, it is important to set the correspoding bank's VCCIO to 2.5V. Only then will their differential resistance be 100 Ohms.

That's on Trenz hardware done in the following way:

Given the goal to minimize overhead and eliminate the need for LP pins (see XAPP894), RTL had to provide a clever substitute for our non-existent I/O compared to standard Camera Serial Interface. After some experimentation, we settled on a scheme that detects blanking intervals between frames by using Clock_Lock_FSM with thresholds and timeouts. The output of this Clock_Lock_FSM is then used as global reset for the camera side of pipeline. That's to say that the video pipeline is out of reset only when camera clock is active and stable.

CDC and Video Synchronization

To have fluid and seamless video, we need to pass Pixel data with Line and Frame synchronization pulses from Camera to HDMI clock. Aiming for low-cost solution, this Clock Domain Crossing (CDC) and Timebase Handoffs are accomplished using Line Buffering instead of full Frame Buffering, so saving storage resources. More on this topic in Line buffering issue.

In addition to AsyncFIFO for csi_clock->hdmi_clock CDC, the signals that play crucial role in the Timebase Handoffs process are:

They mark the beginning of each new scan line in incoming video from Camera, as well as outgoing line to HDMI.

Furthermore, Async FIFO is kept in reset when either Camera or HDMI are Out-Of-Frame. It is through this fifo_areset_n and hdmi_reset_n that we are forcing HDMI to track the Camera. rgb2hdmi is the bridge between Camera and HDMI+GE worlds. Timing diagram below contains additional detail.

In all honesty, it took us a bit of trial-and-error to get it right. That was to some extent due to CDC bug we found in the fullness count of AsyncFIFO, which is the IP block we pulled from one of the opensource libraries.

In the end, when everything was tuned, and AsyncFIFO CDC problem factored out of the solution, the final result came to be as nice and polished as follows: image (1)

Clock and Block Diagram

The following diagram illustrates design clocking scheme and block structure:

Design operates off of a single external 100MHz clock, from which we generate 200MHz refclk for IDELAY and detection of camera activity. The camera clock comes in two forms:

The frequency of camera Bit and Byte clocks is the function of sensor resolution. A PLL on HDMI side generates two specific clocks from the common 100MHz input:

The frequency of these two clocks is the function of HDMI resolution. We provide Verilog macros in the central top_pkg.sv for selection of HDMI resolution.

The datapath is a straight video pipeline with option for width scaling via NUM_LANE parameter, which is also located in the central top_pkg.sv.

The pipeline starts with circuits for capturing serial Double Data Rate (DDR) camera stream, eye-centering it using IDELAY, converting it to paralell format with ISERDES, then searching for Byte boundaries, followed by Word alignement, followed by Packet Header parsing and extraction of video Payload pixels.

It is only at this point, where video is unpacked, that we may engage in ISP. The ISP is a set of functions that could be as elaborate as one is willing to invest in them. Here is a good read on it. The extent of ISP for this project is clearly defined. The future Phase2 and Phase3 would add more.

Debayer is the first ISP function we implemented. Without it, the displayed colors would have looked weird. More on it in Debayer issue.

Execution Play 2

Widening up the pathway

Execution Play 3

Ethernet streaming

Execution Play 4

Porting to openXC7

Execution Play 5

Prepping for Webcam

Trenz and CRUVI in retrospect

The hardware platform originally selected for this project proved to be a capital miss and source of most of our troubles.

We ended up having to debug board and connectivity issues on PCBAs that no one used before, or combinations thereof that the manufacturer never tested. Be it incorrect termination resistors, straight shorts, cold solder joints and opens on flaky connectors, signal integrity degradation from too much modularity / discontinuity on the path, swaps of differential pairs, or wiring high-speed clocks to the non-Clock Capable (CC) FPGA pins, the share of board issues we had to deal with was overwhelming.

On top of that comes scarce availability of Trenz board, with lead times in excess of three months for a simple passive CRUVI Debug Card. All that has cost us dearly in time and effort. Yes, CRUVI is open-source. Yes, Trenz is European. But, we cannot afford to keep investing and loosing so much in order to support that cause.

Going forward, we are parting away with Trenz CRUVI system, and switching to Puzhitech PA-StarLite. This compact card brings everything we need for video projects off-the-bat, within basic package, including 2-lane MIPI CSI connector, HDMI output and 1Gbps Ethernet. No need for multiple add-on cards and connectors to put together a useable system that's 3x more expensive, more fragile, and not in stock.

This card also comes with solid expension potential via two 40-pin standard 100mil headers. They are mechanically robust, physically accessible for debugging, and still can carry relatively high-speed signals thanks to short, balanced wiring on the mainboard.

While Puzhitech board already comes with 15-pin 0.5mm FPC for 2-lane MIPI CSI, the 40-pin 100mil headers can be used to hook up additional RPi cameras via its 15-pin 1mm FPC, as well as 22-pin 0.5mm connector for the 4-lane interface. Below is a picture of the adapters we used. We recommend fitting them with DIP connectors that have longer legs, so that they protrude on the bottom side, and also serve as attachment points for oscilloscope. That alleviates the need for the €36 Trenz Debug Connector and its impossibly long lead time of 3+ months.

Phase2 - USB Webcam

Phase3 - openCam/Event

Acknowledgements

We are grateful to:

NGI-Entrust-Logo

End of Document