UR5 REALSENSE CALIBRATION

Requires

Make sure the following environment:

• ROS kinetic
• MoveIt
• librealsense & realsense-ros

Prepare

1. Build catkin workspace

mkdir -p ~/catkin_ws/src
cd  ~/catkin_ws
catkin_make

2. Install dependence packages:

$ sudo apt-get install ros-kinetic-visp
$ sudo apt-get install ros-kinetic-industrial-msgs
$ sudo apt-get install ros-kinetic-ros-control ros-kinetic-ros-controllers

3. Download the calibration lib

   $ cd ~/catkin_ws/src
   $ git clone https://github.com/portgasray/ur5_realsense_calibarion.git

   or

   $ git clone https://github.com/portgasray/ur5_realsense_calibarion.git
   $ cd  ur5_realsense_calibarion
   $ git submodule foreach --recursive git submodule init
   $ git submodule foreach --recursive git submodule update

4. Perform catkin make

   $ catkin_make

:star: Before excuting roslaunch command, you should to preform belowing cmd, Always remember it !

cd ~/catkin_ws
source ./devel/setup.bash

or a convenient way（if you have at least two workspaces, not recommended)

$ echo "source ~/catkin_ws/devel/setup.bash" >> ~/.bashrc
$ source ~/.bashrc

Excution

• launch communicaiton with real ur5 robot using IP

  $ cd ~/catkin_ws
  $ roslaunch ur_modern_driver ur5_bringup.launch limited:=true robot_ip:=169.254.6.80

• launch moveit

  $ cd ~/catkin_ws
  $ roslaunch ur5_moveit_config ur5_moveit_planning_execution.launch limited:=true

• launch point cloud

  $ cd ~/catkin_ws
  $ roslaunch realsense2_camera rs_rgbd.launch

• launch calibration program

  $ cd ~/catkin_ws
  $ roslaunch easy_handeye ur5_realsense_handeyecalibration.launch

After that, you will see three GUI following(make sure your librealsense was installed at single path and the version accord with environment):

In the GUI window 'rqt_easy_handeye.perspective -rqt':

Plugins -> Visualization -> Image View (you may maximize this window to see the options on the left-top)

select "/aruco_tracker/result" in listbox

Let the broad in the center of your camera screen

See the Calibrator automatic movement

Begin start, Pleas slow down the speed of your robot

Click Check starting Pose Button

Take (Next Pose) (Plan) (Excute) (Take Sample) as a loop

Just remember that, robot move a new pose than Take Sample

If board move out of sight, do not press (Take Sample) button, it may occur bug

Plz take more than 8 sample, then press (Compute) button to get 7-element-matrix

Save ! Finish!(The .yaml file will save at ~/.ros/easy_handeye/)

You can have a look by publishing your calibration result.

1. Edit launch file and roslaunch it(without close other program window). 1.1 copy parameters in .yaml to ur5_realsense_handeyecalibration_after2.launch(arg:x,y,z,qx,qy,qz,qw)

   sudo gedit ~/catkin_ws/src/ur5_realsense_calibarion/easy_handeye/easy_handeye/launch/ur5_realsense_handeyecalibration_after2.launch
   sudo gedit ~/.ros/easy_handeye/ur5_realsense_handeyecalibration_eye_on_base.yaml

   

   1.2 now roslaunch the launch file

   (do not run this command)roslaunch  easy_handeye  publish.launch eye_on_hand:=false namespace_prefix:=ur5_realsense_handeyecalibration
   (run this)roslaunch easy_handeye ur5_realsense_handeyecalibration_after2.launch 

   2.Add TF to see calibration result(in rviz) if you find TF flash in rviz

   sudo gedit ~/catkin_ws/src/ur5_realsense_calibarion/easy_handeye/easy_handeye/launch/calibrate.launch

   comment out this code patch and re-launch

using easy_handeye publish result

roslaunch easy_handeye publish.launch eye_on_hand:=true

Trouble Shooting

1. ERROR: 'module 'catkin_pkg' not found', try command below to install the corresponding package.

   sudo pip install -U catkin_pkg

   In case you experience error with command above, you might want to run it without -U option. see ROSWiki

2. Revise the content of ur5_realsense_handeyecalibration.launch ur5_realsense_handeyecalibration.launch in easy_handeye/launch changed for calibration, you may need to revise to yourself.

3. Built target ddynamic_reconfigure $ sudo apt-get install ros-kinetic-ddynamic_reconfigure

4. ~/calibration_ws/build/ur5_realsense_calibarion/aruco_ros/aruco_ros/setup_custom_pythonpath.sh: 5: exec: ~/calibration_ws/src/ur5_realsense_calibarion/aruco_ros/aruco_ros/cfg/ArucoThreshold.cfg: Permission denied

chmod +x [relevent .cfg]